BRAKES
CONTENTS
page page
ANTILOCK BRAKE SYSTEM ................ 73 BASE BRAKE SYSTEM ..................... 1
BASE BRAKE SYSTEM
INDEX
page page
DESCRIPTION AND OPERATION
BASE BRAKE SYSTEM OPERATION .......... 2
BRAKE TUBES AND HOSES ................ 3
DISC BRAKES (FRONT) .................... 4
DISC BRAKES (REAR) ..................... 6
DRUM BRAKES (REAR) .................... 6
MASTER CYLINDER ...................... 2
PARKING BRAKES ........................ 6
POWER BRAKE BOOSTER ................. 2
PROPORTIONING VALVE .................. 4
RED BRAKE WARNING LAMP ............... 7
STOP LAMP SWITCH ...................... 7
DIAGNOSIS AND TESTING
BRAKE DRUM .......................... 17
BRAKE FLUID CONTAMINATION ............ 18
BRAKE ROTOR ......................... 15
BRAKE SYSTEM DIAGNOSIS CHART GUIDE . . . 8
BRAKE SYSTEM DIAGNOSIS CHARTS ........ 9
DRUM BRAKE AUTOMATIC ADJUSTER ....... 17
PROPORTIONING VALVE ................. 13
RED BRAKE WARNING LAMP .............. 18
STOP LAMP SWITCH ..................... 18
SERVICE PROCEDURES
BASE BRAKE BLEEDING .................. 19
BRAKE DRUM MACHINING ................ 23
BRAKE FLUID LEVEL CHECKING ........... 18
BRAKE ROTOR MACHINING ............... 22
BRAKE TUBE REPAIR .................... 20
MASTER CYLINDER BLEEDING ............ 20
REMOVAL AND INSTALLATION
BRAKE DRUM .......................... 45
BRAKE FLUID LEVEL SWITCH ............. 25
BRAKE TUBES AND HOSES ............... 32
DISC BRAKE CALIPER (FRONT) ............ 33
DISC BRAKE CALIPER (REAR) ............. 37
DISC BRAKE SHOES (FRONT) ............. 34
DISC BRAKE SHOES (REAR) .............. 38
DRUM BRAKE SHOES (REAR) ............. 41
DRUM BRAKE SUPPORT PLATE (REAR) ...... 46
DRUM BRAKE WHEEL CYLINDER (REAR) .... 40
MASTER CYLINDER ..................... 23
PARKING BRAKE CABLE (REAR) ........... 51
PARKING BRAKE LEVER .................. 47
PARKING BRAKE SHOES (WITH REAR DISC
BRAKES) ............................ 57
POWER BRAKE BOOSTER (2.0L/2.4L ENGINE) . 25
POWER BRAKE BOOSTER (2.5L ENGINE) .... 28
PROPORTIONING VALVE ................. 33
SERVICE WARNINGS AND CAUTIONS ....... 23
STOP LAMP SWITCH ..................... 58
DISASSEMBLY AND ASSEMBLY
DISC BRAKE CALIPER (FRONT AND REAR) . . . 59
DRUM BRAKE WHEEL CYLINDER (REAR) .... 63
MASTER CYLINDER BRAKE FLUID
RESERVOIR .......................... 59
CLEANING AND INSPECTION
BRAKE TUBES AND HOSES ............... 66
DISC BRAKES (FRONT) ................... 64
DISC BRAKES (REAR) .................... 65
DRUM BRAKES (REAR) ................... 65
ADJUSTMENTS
DRUM BRAKE SHOES .................... 66
PARKING BRAKE ........................ 66
STOP LAMP SWITCH ..................... 70
SPECIFICATIONS
BRAKE ACTUATING SYSTEM .............. 71
BRAKE FASTENER TORQUE SPECIFICATIONS
.. 71
BRAKE FLUID .......................... 70
SPECIAL TOOLS
BASE BRAKE SYSTEM ................... 71
JA BRAKES 5 - 1