Club Car 2009 Electric Precedent User Manual

ELECTRICALCOMPONENTSSolenoid
15
WARNING
•MakesurethatthevehicleoperatesinthereversedirectionwhentheForward/Reverseswitchisinthe
REVERSEposition.ThereversebuzzerwillsoundasawarningwhentheForward/Reverseswitch
isinREVERSE.
•MakesurethatthevehicledoesnotoperatewhentheForward/ReverseswitchisintheNEUTRAL
position.
SOLENOID
SeeGeneralWarningsonpage1-1.
Thesolenoidislocatedontherearsideoftheelectronicsmodule.
TESTINGTHESOLENOID
SeeTestProcedure3–SolenoidActivatingCoilonpage12-15andTestProcedure22–SolenoidContinuityon
page12-32.
SOLENOIDREMOVAL
1.Disconnectthebatterycablesanddischargethecontrollerasinstructed.SeeWARNINGS“Toavoid
unintentionallystarting...”and“Afterdisconnectingthebatteries,wait90seconds...”inGeneral
Warningsonpage1-1.
2.Removethebatteriesfromthevehicletoprovideenoughroomtoaccessthesolenoid(5)(Figure15-8,Page
15-11).SeeBatteryReplacementonpage16-15.
3.Removethebolt(11)thatsecurestheelectronicsmoduletothebatterybucket.
4.Pullelectronicsmoduleforwardandremovethefourwiresfromsolenoid.
5.Slidesolenoiduptodisengagethemountingtabsandremovefromcomponentmountingplate(14).
SOLENOIDINSTALLATION
1.Mountsolenoid(5)ontocomponentmountingplate(14)(Figure15-8,Page15-11).
2.Connectthefourwirestotheappropriatesolenoidterminals.SeeWiringDiagramsonpage12-2or11-2.
Tightenthenutsthatsecuretheyellow(4)andred(5)wiresto72-84in-lb(8-9.5N·m).
3.Returnelectronicsmoduletoitsoriginallocationandsecurewithbolt(11).Tightenboltto40in-lb(4.5N·m).
4.Installthebatteriesandbatterycablesintheiroriginallocations.SeeBatteryReplacementonpage16-15.
5.PlacetheT ow/RunswitchintheTOWpositionandconnectthebatterycables,positive(+)cablerst.Tighten
batteryterminalsto110in-lb(12.4N·m)andcoatterminalswithBatteryTerminalProtectorSpray(CCIP/N
1014305)tominimizecorrosion.
2009ElectricPrecedentMaintenanceandServiceManualPage15-13

Club Car 2009 Electric Precedent Specifications

General

Year	2009
Model	Precedent
Power Source	Electric
Type	Golf Car
Seating Capacity	2
Motor	48V DC
Battery Type	Six 8-volt
Charger	48V Onboard
Top Speed	19 mph
Overall Length	91.5 in (232 cm)
Load Capacity	800 lbs
Frame	Aluminum
Tires	18 x 8.5-8
Overall Width	47 in (119 cm)
Turning Radius	10 ft (3 m)
Curb Weight (without batteries)	637 lb (289 kg)
Weight (without batteries)	637 lb (289 kg)