7-2
CLUTCH/GEARSHIFT
TROUBLESHOOTING
Clutch operation problem can be corrected by adjusting a cable free play.
Clutch lever pull too hard
● Damaged, clogged or sticking clutch cable
● Damaged lifter mechanism
● Damaged clutch lifter plate bearing
● Incorrect wiring of clutch cable
Clutch slips
● Too big clutch lever free play
● Clutch plate warpage
● Clutch lock nut loose
● High fluid level or high fluid weight
Clutch disengages
● Sticking lifter hydraulic system
● Worn disks
● Weak spring
● Too small clutch lever free play
Difficult to thrust the gear level
● Incorrect clutch adjustment(too big free play)
● Bent shift fork
● Bent shift fork shaft
● Damaged gear shift spindle
● Damaged shift drum guide groove
● Damaged shift drum guide pin
Gear jumps out
● Worn gear dog
● Bent shift fork shaft
● Damaged shift drum stopper
● Worn shift drum guide groove
● Worn gear shift fork groove
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