DAELIM ROADWIN VJ125 - Page 75

7-6
CLUTCH/GEARSHIFT
● Measure the clutch spring free length; replace the
springs if the measurement is not within the service
limit.
SERVICE LIMIT : 34.2mm
● Check the clutch disk for scoring or discoloration;
replace as necessary.
● Measure the disk thickness and replace the disks if
the service limit is exceeded.
SERVICE LIMIT : 2.6mm
● Check the clutch plates for warpage or dis-
coloration; replace as necessary.
● Check for plate warpage on a surface plate using a
feeler gauge; replace if the service limit is
exceeded.
SERVICE LIMIT : 0.2mm
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
DISK
DISK
DISK
DISK
DISK
DISK
DISK
DISK
DISK
DISK
DISK
DISK
DISK
DISK
DISK
DISK
DISK
DISK
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
󳢯 Warped clutch plates prevent the clutch from
disengaging properly.
● Check the slots 󳤆 in the clutch outer for nicks or
indentations made by the clutch discs. If necessary
replace them.
● Measure the clutch outer inside diameter.
SERVICE LIMIT : 28.030mm
● Measure the clutch outer guide outsider diameter.
SERVICE LIMIT : 27.950mm
󳢯If the motorcycle has been used for a long time,
the clutch springs free lingth will be shorten,
because the clutch springs are compressed while
the clutch is disengaged.
󳢯Replace the clutch springs as a set so that the
disks contact evenly with the clutch plates.
󳢯Replace the clutch disks and plates as a set.