3IMM-0016EN - Installation and Maintenance Manual Dana Incorporated
CONTENTS
1 VERSION TRACKING ....................................................................................................................... 5
1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS ..................................................................... 5
2 HOW TO USE THIS MANUAL ......................................................................................................... 6
3 UNIT DESIGNATION ......................................................................................................................... 7
3.1 DETAILED UNIT DESIGNATION ........................................................................................................... 7
3.2 NAMEPLATE UNIT DESIGNATION ...................................................................................................... 8
4 PART LIST OF STANDARD TYPE GEAR UNITS ............................................................................. 9
4.1 D..00... TYPES FOR 2 AND 3 STAGED GEAR UNITS .......................................................................... 9
4.2 D..01... TYPES FOR 2 AND 3 STAGED GEAR UNITS ........................................................................ 10
4.3 D..02... TYPES FOR 2 AND 3 STAGED GEAR UNITS ........................................................................ 11
4.4 D..03... TYPES FOR 2 AND 3 STAGED GEAR UNITS ........................................................................ 12
4.5 D...0S... TYPES FOR 2 AND 3 STAGED GEAR UNITS ...................................................................... 13
4.6 D...0E... TYPES FOR 3 STAGED GEAR UNITS .................................................................................. 14
4.7 D..4 SERIES ADDITIONAL STAGE FOR 4 STAGE TYPES ................................................................. 15
4.8 D SERIES 5-6 STAGES TYPES .......................................................................................................... 16
4.9 D SERIES MOTOR FLANGE FOR DIRECT COUPLED TYPES .......................................................... 17
4.10 DN..., DV...TYPES B5, B14 MOTOR FLANGE .................................................................................... 17
4.11 DT... TYPES INPUT BEARING HOUSING WITH SOLID INPUT SHAFT ............................................. 17
5 SAFETY ........................................................................................................................................... 18
5.1 INTENDED USE .................................................................................................................................. 18
5.2 IMPROPER USE ................................................................................................................................. 18
5.3 SAFETY INSTRUCTIONS ................................................................................................................... 19
5.3.1 GENERAL SAFETY INSTRUCTIONS................................................................................................... 19
5.4 TIGHTENING TORQUES .................................................................................................................... 21
5.5 CASE OF FIRE .................................................................................................................................... 21
5.5.1 SUITABLE EXTINGUISHING AGENTS, PROTECTIVE EQUIPMENT................................................... 21
5.5.2 UNSUITABLE EXTINGUISHING AGENTS........................................................................................... 21
6 THINKS TO CHECK BEFORE THE GEAR UNIT OR GEARED MOTOR IS INSTALLED ............. 22
6.1 TRANSPORTATION ............................................................................................................................ 22
6.2 STORAGE ........................................................................................................................................... 23
7 INSTALLING THE GEAR UNIT ....................................................................................................... 24
7.1 BEFORE YOU START ......................................................................................................................... 24
7.2 CHECK THE SHAFT DIMENSIONS TO FIT ........................................................................................ 24
7.3 CHECK THE AMBIENT TEMPERATURE ............................................................................................ 24
7.4 CHECK THE VOLTAGE SUPPLY ....................................................................................................... 25
7.5 CHECK THE MOUNTING POSITION .................................................................................................27
7.6 USE THE BREATHER PLUG .............................................................................................................. 27
7.7 CHECK THE OIL LEVEL ..................................................................................................................... 27
7.8 CHECK SHAFT ENDS AND MOUNTING FACES ............................................................................... 27
7.9 COVER ABRASIVE AMBIENT ............................................................................................................. 27
7.10 CHECK ACCESSIBILITY TO FILLING, BREATHER AND DRAIN PLUGS .......................................... 27
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