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Danfoss AK-CC 750 series

Danfoss AK-CC 750 series
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Controller for evaporator control
AK-CC 750 - 080Z0130 & 080Z0139
Manual
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Danfoss AK-CC 750 series Specifications

General IconGeneral
BrandDanfoss
ModelAK-CC 750 series
CategoryController
LanguageEnglish

Summary

Info Section

Main Changes for US Versions

Details the primary differences for US-version controllers regarding temperature, pressure, and setup.

1. Introduction

Controller Application and Function

Describes the controller's use in refrigeration and its main function for energy-efficient operation.

Adaptive Defrosting Feature

Explains the adaptive defrost function for optimizing evaporator performance and reducing energy waste.

Principles of Operation

System Advantages and Module Descriptions

Highlights benefits like flexibility and growth, and describes controller/extension modules.

Connection Programming

Explains the process of defining module and point connections based on application needs.

Direct Connection and Operation

User Interface and Network Setup

Covers displays, network linking, user management, and external display options.

Controller Indicators and Functions

LEDs, Log, and Alarm Functions

Explains LEDs, logging, alarm handling, and provides an adaptive defrost overview.

2. Design of a Controller

Controller Design and Modularity

Describes the controller's modular design and its connection flexibility.

Module Survey

Module Types and Connections

Details controller, extension modules, connection types, and programming of connections.

Controller and Module Specifications

Controller and Extension Module Overviews

Details controller, extension modules, and AK operation/accessories.

Common Module Data

Electrical and Environmental Specifications

Covers voltage, power, inputs/outputs, temperature limits, and approvals.

Module Dimensions

Physical Size Specifications

Provides physical dimensions for modules and assembled units.

Controller Operation and Indicators

Controller Functions and Settings

Details controller functions, supply voltage, communication, address, and scan settings.

LED Status Indicators

Explains the meaning of the various LEDs on the controller for status indication.

Terminal Point Definitions

Input and Output Terminal Mapping

Defines terminal points for analog and digital signals, and their corresponding modules/points.

Extension Module AK-XM 101 A

Functionality and Indicators

Details the module's 8 analog inputs, supply voltage, and status LEDs.

Extension Modules AK-XM 102 A 102 B

Functionality and Input Types

Describes 8 on/off voltage inputs for low/high voltage signals and their status LEDs.

Supply Voltage and Status LEDs

Details supply voltage and status indicators for the modules.

Extension Modules AK-XM 204 A 204 B

Relay Outputs and Override

Details the module's 8 relay outputs and override capabilities.

Supply Voltage and Fuses

Covers supply voltage, fuses, and status LEDs for the relay output modules.

Extension Modules AK-XM 205 A 205 B

Analog Inputs and Relay Outputs

Details 8 analog inputs and 8 relay outputs, with override capabilities.

Supply Voltage and Fuses

Covers supply voltage, fuses, and status LEDs for the modules.

Extension Module AK-OB 101 A

Real-Time Clock Module

Describes the real-time clock module with battery backup, connection, and placing.

Battery Life and Alarms

Details battery working life and the alarm generated for replacement.

Display Modules EKA 163 B EKA 164 B

Display Functionality and Connection

Explains how display modules show measurements and allow function setting.

Transformer Module AK-PS 075 150

Power Supply Specifications

Details the 24V supply function, voltage, power ratings, dimensions, and connections.

Case Power Module

Connection to AK-CC 750

Specifies the connection points used on the AK-CC 750 for the Case Power module.

Preface to Design Considerations

Signal Handling and Controller Functions

Covers ON/OFF signal types and lists key controller functions for planning.

Connections Overview and Limitations

Analog and Digital Signal Connections

Details analog and digital input/output connection types.

System Limitations

Lists constraints on connections, modules, and sensor usage.

2. Design of an Evaporator Control

Evaporator Control Design Procedure

Outlines the 12 steps for designing an evaporator control system.

Appliance Function Mapping

Maps controller functions to appliance requirements.

Detailed Function Explanations

Common Thermostat and Liquid Injection

Explains thermostat types, injection control, and adaptive superheat.

Connection Examples and Module Planning

Signal Connection Details

Details connections for analog/digital signals and pressure transmitters.

Example System Configuration

Shows an example system and the required modules for it.

4. Planning Table

Connection Requirements Summary

Summarizes required connections and identifies missing ones for planning.

Extension Module Power Calculation

Calculates total power consumption for extension modules.

8. Module Length and Linking

Module Assembly and Length

Explains module assembly, length calculation, and linking procedures.

10. Determine Connection Points

Connection Point Mapping and Survey

Describes connection point principles and provides a survey example.

11. Connection Diagram

Visualizing Module Connections

Shows how to draw connection diagrams for modules.

12. Supply Voltage Requirements

Transformer Sizing Guidance

Explains how to calculate transformer size based on module power consumption.

Ordering Information

Controller and Module Part Numbers

Lists part numbers for controllers, extension modules, and accessories.

3. Mounting and Wiring

Module Mounting Procedure

Describes how to mount extension modules onto the basic module.

Mounting Procedures

Module Assembly Steps

Details the steps for moving the protective cap and assembling modules.

Wiring Connections

Input and Output Wiring

Details how to connect inputs and outputs based on function tables.

Installation and Network Connection

Network Setup and LED Status

Covers network communication, supply voltage, LED status, and installation steps.

4. Configuration and Operation

Chapter Introduction: Configuration

Introduces the chapter on controller configuration and operation.

Refrigerating Plant Example

Example System Configuration Details

Details a freezing appliance setup and the modules used in the example.

Configuration Process: Service Tool

Connecting and Logging into Service Tool

Explains connecting the PC, starting Service Tool, and logging into the controller.

Configuration: User Authorization

Managing User Access and Permissions

Guides through setting authorization levels, user names, and access codes.

Configuration: Locking Settings

Unlocking Controller Configuration

Details the process to unlock the controller's configuration for changes.

Configuration: System Setup

Setting System Parameters

Covers controller name, frequency, alarm language, and clock settings.

Configuration: Plant Type Setup

Selecting Plant Type and Settings

Guides on choosing plant types and adjusting related settings like refrigerant.

Configuration: Thermostat Definition

Thermostat Type and Settings

Explains thermostat types (ON/OFF, modulating) and related settings.

Configuration: Section Settings

Thermostat and Alarm Settings per Section

Details setting thermostat and alarm parameters for individual sections.

Configuration: Defrost Functions

Defrost Control and Start Methods

Explains defrost types, start methods, schedules, and adaptive defrost.

Configuration: Common Functions

Fan, Rail Heat, and Compressor Control

Details fan control, anti-sweat heat, compressor control, and case cleaning.

Configuration: Additional Functions

Door, Light, and Forced Closing Settings

Covers door switch, light control, forced closing, and alarm relay settings.

Configuration: Inputs and Outputs (IO)

Configuring Digital Outputs and Inputs

Details configuring digital outputs and inputs for various functions.

Configuration: Analog Input Signals

Analog Input Configuration Details

Guides on configuring analog inputs for sensors and pressure transmitters.

Configuration: Alarm Priorities

Setting Temperature and Sensor Alarm Priorities

Defines priorities for temperature and sensor error alarms.

Configuration: Various Alarm Priorities

Setting Various Alarms Priorities

Sets priorities for alarms like standby mode, refrigerant change, and case cleaning.

Configuration: Locking Settings

Locking the Controller Configuration

Explains how to lock the controller's configuration after setup.

Configuration: Checking Setup

Verifying Digital and Analog IO Settings

Checks digital and analog I/O configurations against wiring.

Check of Connections

Verifying Input and Output Connections

Checks if inputs and outputs are correctly connected and register signals.

Check of Settings

Verifying Thermostat and Alarm Settings

Reviews thermostat and alarm settings via the display.

Check of Settings - Continued

Checking Specific Function Settings

Verifies expansion valve, injection, and defrost settings.

Check of Settings - Continued

Defrost Schedule and Common Functions Check

Details setting the defrost schedule and checking common functions.

Installation in Network

Network Setup and Communication

Guides on setting address, Service Pin, and network communication.

First Start of Control - Alarm Check

Reviewing and Managing Active Alarms

Explains how to check active alarms and remove cancelled ones.

First Start of Control - Starting Operation

Initiating Controller Operation

Details how to start the controller and activate the main switch for operation.

Setup Logs Procedure

Configuring and Selecting Log Parameters

Explains how to set up new logs and select parameters for data logging.

Manual Defrost Procedure

Performing Manual Defrost Steps

Provides steps for initiating and carrying out a manual defrost.

5. Regulating Functions

Overview of Regulating Functions

Introduces the chapter describing how different regulating functions operate.

Thermostat Function Details

Thermostat Types and Principles

Explains thermostat control with AKV and TEV valves, and ON/OFF types.

Thermostat Operation Modes

Individual ONOFF and Modulating Thermostats

Details individual ON/OFF and modulating thermostat control per evaporator.

Valve Desynchronization and Sensor Use

Valve Opening Desynchronization

Details how valve openings are displaced for even loading.

Thermostat Sensor Selection

Explains sensor usage for individual and common thermostats.

Thermostat Band Switching and Melting Function

Switching Thermostat Bands

Describes changing between two thermostat settings based on product or conditions.

Melting Function for Frost Prevention

Explains the melting function to prevent evaporator frost buildup.

Temperature Alarms Configuration

Alarm Thermostat and Frost Alarm Setup

Covers setting alarm limits, time delays, sensors, and frost alarms.

Common Functions Explained

Fan and Anti-Sweat Heat Control

Details fan control, anti-sweat heat control methods, and settings.

Appliance Functions

Cleaning, Shutdown, Door, and Light Controls

Covers appliance cleaning, shutdown, door contact, and light control.

Night Blind, Forced Closing, and Alarm Relay

Explains night blind control, forced closing, and alarm relay setup.

Liquid Injection Control

Injection Principles and Refrigerant Selection

Explains liquid injection principles and refrigerant selection.

Adaptive Superheat with AKV Valve

Details adaptive superheat control using AKV valves.

Defrost Functionality

Defrost Types and Start Methods

Explains defrost types, start methods, schedules, and adaptive defrost.

Defrost Sequence Steps

Defrost Sequence Overview

Details the steps in a typical defrost sequence, including emptying and heating.

Defrost Sequence Details

Fan Start Delay and Hot Gas Defrost Example

Explains delayed fan start and provides a hot gas defrost example.

Adaptive Defrost Functionality

Adaptive Defrost Configuration Modes

Explains the different modes for adaptive defrost function selection.

Adaptive Defrost Status and Restrictions

Describes adaptive defrost status, sensor requirements, and refrigerant limitations.

Alarm Conditions

Appliance, Air Flow, Sensor, and Flash Gas Alarms

Details alarms for non-defrosted appliances, air flow, sensor errors, and flash gas.

Miscellaneous Functions

Alarm Priorities and Sensor Correction

Covers setting alarm priorities, forced refrigeration, and sensor correction.

Display Settings and Button Operations

Explains display settings, LEDs, and button operations for configuration.

Setting Temperature and Code Reading

Temperature Setting and Saving Procedure

Guides on how to set and save temperature values.

Reading Controller Operating Codes

Explains how to read codes displayed for operating states.

Initial Setup and Display Guidance

Provides guidance on initial setup steps and display usage.

Information and Status Displays

Status Displays for Key Functions

Details status displays for thermostat, alarms, injection, defrost, and compressor.

Installation Considerations

Highlights potential installation issues and best practices.

Alarm Texts and Priorities

Temperature, Sensor, and Various Alarms

Lists alarm texts and priorities for temperature, sensor, and various alarms.

System Alarms

System Alarm Types and Priorities

Details system alarm conditions, priorities, and troubleshooting.

Appendix: Recommended Connections

Function Descriptions and Glossary

Explains installation types and provides a description glossary.

Quick Setup IO Assignments

Provides detailed IO assignments for various installation types.

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