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Datakom D-300 MK2 - User Manual

Datakom D-300 MK2
139 pages
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D-300 MK2 User Manual Firmware V-6.3
D-300 MK2
ADVANCED
GENSET
CONTROLLER
The D-300-MK2 is a next generation genset control unit
combining multi-functionality and wide communication
possibilities together with a reliable and low cost design.
The same controller provides AMF, ATS, Remote Start,
Engine Control and Remote Panel functionalities.
The module comes ready for remote monitoring over
GSM or Ethernet with plug-in communication modules.
Various plug-in modules provide unlimited expansion
capabilities allowing to meet any special requirement.
The unit complies and mostly exceeds world’s tightest
safety, EMC, vibration and environmental standards for
the industrial category.
Software features are complete with easy firmware
upgrade process through USB port.
The Windows based PC software allows monitoring and
programming through USB, serial and GPRS.
The Rainbow Scada central monitoring service allows
monitoring and control of an unlimited number of
gensets from a single central location.
AMF unit
ATS unit
Remote start controller
Manual start controller
Engine controller
Remote display & control unit
Waveform display of V & I
Harmonic analysis of V & I
CTs at genset or load side
FUNCTIONALITIES
COMMUNICATIONS
TOPOLOGIES
DESCRIPTION

Table of Contents

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Datakom D-300 MK2 Specifications

General IconGeneral
BrandDatakom
ModelD-300 MK2
CategoryController
LanguageEnglish

Summary

Installation Instructions

Mounting and Dimensions

Mounting Dimensions

Provides the physical dimensions and panel cutout specifications for the unit.

Terminal Descriptions

Battery Voltage Input

Details specifications for the DC supply voltage input.

AC Voltage Inputs

Specifies AC voltage measurement capabilities and ranges.

AC Current Inputs

Details AC current measurement specifications, CT ratings, and cable selection.

Digital Inputs

Describes the specifications for configurable digital input channels.

Analog Sender Inputs

Details analog sender input types, measurement, and specifications.

Charge Input Terminal

Explains the function and specifications of the charge input terminal.

Magnetic Pickup Input

Details the magnetic pickup input for engine speed measurement.

Mains Contactor Output

Describes the specifications for the mains contactor output relay.

Generator Contactor Output

Describes the specifications for the generator contactor output relay.

Digital Outputs

Details the specifications for protected semiconductor digital outputs.

Input;Output Extension

Explains how to extend digital inputs and outputs with extension modules.

RS-485 Port

Details the specifications and functionality of the RS-485 communication port.

J1939-CANBUS Port

Describes the J1939-CANBUS port for engine communication.

USB Device Port

Details the USB port for PC connection and firmware upgrades.

GSM Modem

Explains the functionality and requirements of the GSM modem module.

Ethernet Port

Details the specifications and LED functions of the Ethernet port.

Wi-Fi Port

Describes the Wi-Fi module's protocols, security, and functionality.

Topologies

Selecting the Topology

Explains how to select the correct electrical topology for mains and genset.

Functionalities

CT Location Selection

Explains how to configure CT location for accurate current and power readings.

AMF Functionality

Describes the Automatic Mains Failure (AMF) functionality.

ATS Functionality

Details the Automatic Transfer Switch (ATS) functionality.

Remote Start Functionality

Explains how the unit handles remote start signals for engine operation.

Engine Controller Functionality

Describes the engine control mode, disabling genset electrical measurements.

Remote Display Unit Functionality

Explains the capability of the unit to act as a remote display and control panel.

400 Hz Operation

Details the unit's capability to operate with 400Hz outputs.

Connection Diagrams

AMF Functionality with CTs at Load Side

Provides a connection diagram for AMF functionality with CTs at load side.

AMF Functionality with CTs at Alternator Side

Shows the wiring for AMF functionality with CTs at alternator side.

ATS Functionality

Illustrates the connection diagram for ATS functionality.

Remote Start Functionality

Provides the connection diagram for remote start functionality.

Engine Control Functionality

Shows the connection diagram for engine control functionality.

Remote Display Panel Functionality

Illustrates the connection diagram for remote display panel functionality.

Terminal Descriptions

Battery Power Input

Describes the DC power supply input terminals.

Digital Outputs

Details the function and technical data of digital output terminals.

Charge Input Terminal

Explains the charge terminal, used for alternator excitation and voltage.

Analog Sender Inputs

Describes analog sender input types, measurement, and specifications.

Digital Inputs

Details the function and technical data of digital input terminals.

MPU Inputs

Describes MPU inputs for engine speed and protection grounding.

CANBUS Port Terminals

Details the CANBUS communication port terminals for engine interface.

Generator Contactor Output

Describes the generator contactor output terminal.

Generator Phase;Neutral Inputs

Details generator phase and neutral input terminals.

Current Transformer Inputs

Describes current transformer input terminals for phase current measurement.

Mains Neutral Input

Details the neutral terminal for mains phase connections.

Mains Phase Inputs

Describes mains phase input terminals for voltage measurement.

Mains Contactor Output

Details the mains contactor output terminal.

Description of Controls

Front Panel Functionality

Explains the functions of the front panel buttons and indicators.

Pushbutton Functions

Details the specific functions assigned to each front panel pushbutton.

Display Screen Organization

Describes how parameters are organized and navigated on the unit's display.

Automatic Display Scroll

Explains the automatic scrolling feature for displaying measurements.

Measured Parameters

Lists all AC and engine parameters that can be measured and displayed by the unit.

LED Lamps

Details the meaning and function of each status and mimic diagram LED indicator.

Statistical Counters

Fuel Filling Counter

Describes the temper-proof incremental counter for tracking fuel filling.

Fuel Consumption Monitoring

Explains how the unit monitors and displays engine fuel consumption.

Operation of the Unit

Quick Start Guide

Provides a brief guide for basic operation: stopping, starting, and testing the genset.

Stop Mode

Details how to put the unit into STOP mode and its behavior.

Auto Mode

Explains the AUTO mode for automatic transfer and operation.

Run Mode, Manual Control

Describes the RUN mode for manual engine start and control.

Test Mode

Details the TEST mode for running and loading the genset.

Prolections and Alarms

Disabling All Protections

Explains how to disable all protections, allowing the genset to run until destruction.

Service Request Alarm

Details the service request indicator and its relation to maintenance scheduling.

Shutdown Alarms

Lists and describes critical shutdown alarms that stop the engine.

Loaddump Alarms

Details loaddump alarms that can cause engine shutdown after a cooldown period.

Warnings

Lists and describes warning conditions that do not stop the engine.

Non-Visual Warnings

Describes warnings that appear in logs or notifications, not on the front panel.

Programming

Resetting to Factory Defaults

Provides the procedure to restore the unit to its factory default settings.

Entering the Programming Mode

Explains how to access the programming mode using a password.

Navigating Between Menus

Details how to navigate through the programming menus and parameters.

Modifying Parameter Value

Explains how to change parameter values using the front panel controls.

Programming Mode Exit

Describes how to exit the programming mode.

Program Parameter List

Controller Configuration Group

Lists parameters for general controller settings like display and timers.

Electrical Parameters Group

Details parameters related to voltage, frequency, current, and power settings.

Engine Parameters Group

Lists parameters for engine operation, speed, temperature, and oil pressure.

Adjust Date and Time

Explains how to set the unit's internal real-time clock and date.

Weekly Operation Schedule

Details how to set a weekly schedule for automatic genset operation.

Exerciser Schedule

Explains how to configure automatic exerciser programs for genset testing.

Sender Configuration

Details how to configure analog sender inputs and alarm levels.

Digital Input Configuration

Describes how to configure the function and action of digital inputs.

Output Configuration

Explains how to assign functions to the unit's relay outputs.

Software Features

Load Shedding; Dummy Load

Explains the load shedding feature to disconnect non-essential loads.

Load Add; Subtract

Details load add/subtract functions for multi-step load control.

Five Step Load Management

Describes the controller's capability to manage up to 5 prioritized loads.

Remote Start Operation

Explains how to configure and use the remote start mode of operation.

Disable Auto Start, Simulate Mains

Details the Disable Auto Start signal and its effect on operation.

Battery Charging Operation, Delayed Simulate Mains

Explains battery charging and delayed mains simulation features.

Dual Genset Mutual Standby Operation

Describes the operation of dual gensets for redundancy and service.

Multiple Voltage and Frequency

Explains the ability to switch between multiple voltage and frequency protection sets.

Single Phase Operation

Advises on selecting topology for single-phase electrical networks.

External Control of the Unit

Details how to control the unit externally via programmable digital inputs.

Automatic Exerciser

Explains the configuration of automatic exerciser programs for genset testing.

Engine Heating Operation

Describes methods for heating the engine before load transfer.

Engine Idle Speed Operation

Explains engine idle speed operation for heating and cooldown sequences.

Engine Block Heater

Details the unit's ability to control an engine block heater.

Fuel Pump Control

Explains the digital output function for controlling the fuel pump motor.

Gas Engine Fuel Solenoid Control

Details the special function for fuel solenoid control on gas engines.

Pre-transfer Signal

Describes the pre-transfer digital output function, often for elevator systems.

Charging the Engine Battery

Explains the automatic battery charging cycle for the engine battery.

Externally Controlled Digital Outputs

Details the 16 externally controllable digital output functions.

Combat Mode

Describes the combat mode input function, which turns off panel illumination.

Resetting the Controller

Explains how to manually reset the controller's hardware settings.

Automatic Connection Topology Determination

Details the automatic detection of connection topology and voltage checks.

Zero Power at Rest

Explains how to achieve zero power consumption during idle states.

Modbus Communications

Parameters for RS-485 Modbus Operation

Lists parameters required for setting up RS-485 Modbus communication.

Data Formats

Explains data formats (16-bit, 32-bit variables) used in Modbus communication.

Troubleshooting Guide

Genset Operation with OK Mains

Troubleshooting steps when genset operates normally with AC mains.

Incorrect Voltage or Frequency Readings

Steps to diagnose incorrect AC voltage or frequency readings on the display.

Faulty Power or PF Readings

Troubleshooting faulty power and power factor readings despite correct current.

Mains Failure, No Start, Oil Pressure Exists

Diagnosing issues when mains fail, fuel solenoid energizes, but engine doesn't start.

Engine Start Fail Alarm

Diagnosing start fail alarm when engine runs but stops after mains failure.

Late Engine Cranking Removal

Troubleshooting delay in removing engine cranking sequence.

Unit Inoperative

Steps to diagnose and resolve when the unit becomes inoperative.

Programming Mode Access Issue

Troubleshooting why the programming mode cannot be accessed.

AUTO LED Flashes, No Mains Failure Start

Diagnosing why AUTO LED flashes and genset doesn't run during mains failure.

Genset Runs But Fails to Take Load

Troubleshooting why the genset runs but fails to take the load.

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