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Datakom DK-45 - User Manual

Datakom DK-45
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DK-45 User Manual V1.0 (22.09.2016)
DK-45
COMPRESSOR
CONTROLLER
The DK-45 is a high-tech product providing control and
protection of screw or piston type air compressors
driven by electric motors.
The controller incorporates all functions needed in a
compressor control panel. Thus no additional modules
are necessary resulting in lower panel cost.
The “early start” function analyzes the air consumption
trend and runs the compressor so that the pressure
never falls below the low limit.
The controller is directly supplied from the 230/400V
utility network. It provides fail contact and sensor
supplies internally, removing the need for a supply
transformer in the panel.
Utility mains voltages and frequency can be read on
the controller. It offers low/high voltage and phase
order protections.
The 2.9” wide, 128x64 pixels graphical screen displays
values in bigger size and with graphic support.
The logic level Modbus RTU communication port of the
controller allows computer connection providing
monitoring and program parameter adjusting.
Optically isolated digital inputs feature noise filtering
allowing fault-free operation in electrically noisy
environments.
The controller provides 5 relay outputs rated at 5
Amps.
The controller configuration may be done through the
front panel or using the free PC software. The PC
software is available for free download at
manufacturer’s website.
It is possible to monitor and record the controller using
the free RAINBOW+ software.
● Graphical LCD screen: 128x64 pixels, 2.9”
● Automatic operation from output pressure
● Voltage protection relay function
● Phase order protection relay function
● Analog speed control output
Multiple compressor support
● Flexible motor hours calculation algorithm
● Early start function preventing pressure drop
● Dryer control function
● History records
● 5 independent service counters
● Supports various topologies
● Displays utility mains voltages
● No external transformer needed
● Star / Delta start-up
● Load solenoid control
5 programmable relay outputs
Optically isolated, programmable digital inputs
2 pressure sensor inputs
2 temperature sensor inputs
● Adjustable sensor characteristics
● Logic level serial port
MODBUS-RTU communications
Password protected front panel programming
● Low panel depth, easy installation
● Wide operating temperature range
Sealed front panel (IP65 with gasket)
FEATURES
Question and Answer IconNeed help?

Do you have a question about the Datakom DK-45 and is the answer not in the manual?

Summary

DK-45 Compressor Controller Description

DK-45 Compressor Controller Features

Lists the key technical specifications and functionalities of the DK-45 controller.

General Safety Warnings and Precautions

Electrical Installation Safety

Covers crucial electrical installation aspects, including noise and cable requirements.

Installation and Mounting Guide

Pre-Installation Checks

Details pre-installation steps and conditions that may damage or cause abnormal operation.

Panel Mounting Specifications

Provides panel cutout dimensions and required panel depth for controller mounting.

Controller Hardware Overview

Front and Rear Panel Identification

Illustrates and identifies the front and rear components and connections of the controller.

Connection Diagram and Wiring

User Interface and Operation

Pushbutton Functions

Explains the function of each pushbutton on the controller's front panel.

Screen Navigation and Display

Describes how to navigate through measurement screens and interpret display elements.

Operational Modes and Procedures

Compressor Start-up and Operation

Explains the start-up sequence, loading, and unloading procedures of the compressor.

Compressor Stopping and Restarting

Details the steps involved in stopping the compressor and its relays.

Alarms, Warnings, and Fault Codes

Alarm and Warning Indicators

Explains how alarms and warnings are indicated on the display and controller.

List of Fault Codes

Provides a comprehensive list of fault codes, their descriptions, and fault levels.

Maintenance and Service Functions

Resetting Service Counters

Instructions on how to reset service counters after maintenance tasks.

Modifying Motor Run Hours

Guide on how to adjust the recorded motor run hours.

Advanced Controller Features

Motor Hours Counting Method

How to set up variable coefficients for motor hour calculation based on temperature.

Preventing Pressure Loss

Methods to prevent unwanted pressure drops and dynamically adjust startup pressure.

PID Control and Analog Output

Configuration and use of PID control and analog output for speed control.

System Configuration and Operation

Multi-Compressor Operation

How to set up and operate multiple controllers in parallel for increased capacity.

Digital Input Configuration

How to configure digital inputs with alarm codes, contact types, and detection delays.

Relay Output Functions

Lists the available relay outputs and their programmable functions.

Controller Programming Guide

Entering the Programming Mode

Steps to enter the programming menu, including password protection.

Modifying Program Parameters

Details on navigating parameter groups and modifying parameter values.

Parameter Lists

Configuration Parameters

Lists parameters related to general configuration and Modbus communication settings.

Electrical Parameters

Details parameters related to voltage, frequency, and wiring topology settings.

Input-Output Parameters

Lists parameters for configuring relay outputs and secondary input functions.

Compressor Parameters - Timers and Service Intervals

Details timer parameters for relays, unload functions, and service intervals.

Compressor Parameters - Advanced Settings

Includes parameters for second pressure sensor, differential pressure, and PWM control.

Motor and Security Settings

Motor Parameters

Parameters related to motor operation, start limits, and service selection.

Password Changing Procedure

Instructions for changing the access passwords for the controller.

Display and Communication Settings

LCD Contrast Adjustment

Adjustment for the LCD screen contrast level.

Modbus Communication Overview

Overview of Modbus communication capabilities, properties, and supported functions.

Modbus Data Handling

Modbus Data Reading

Details on how to perform data reading using Modbus queries and responses.

Modbus Data Writing

Instructions for writing single and multiple register data via Modbus.

Modbus Protocol Details

Modbus Register List

A comprehensive list of controller registers with addresses, descriptions, and data types.

Alarm, Warning, and Service Request Data

Alarm and Warning Bit Assignments

Detailed list of alarm and warning bit assignments for status monitoring.

Compliance and Specifications

Declaration of Conformity

States the unit's compliance with EU directives and safety standards.

Technical Specifications Summary

Summarizes all technical specifications of the DK-45 controller.

Summary

DK-45 Compressor Controller Description

DK-45 Compressor Controller Features

Lists the key technical specifications and functionalities of the DK-45 controller.

General Safety Warnings and Precautions

Electrical Installation Safety

Covers crucial electrical installation aspects, including noise and cable requirements.

Installation and Mounting Guide

Pre-Installation Checks

Details pre-installation steps and conditions that may damage or cause abnormal operation.

Panel Mounting Specifications

Provides panel cutout dimensions and required panel depth for controller mounting.

Controller Hardware Overview

Front and Rear Panel Identification

Illustrates and identifies the front and rear components and connections of the controller.

Connection Diagram and Wiring

User Interface and Operation

Pushbutton Functions

Explains the function of each pushbutton on the controller's front panel.

Screen Navigation and Display

Describes how to navigate through measurement screens and interpret display elements.

Operational Modes and Procedures

Compressor Start-up and Operation

Explains the start-up sequence, loading, and unloading procedures of the compressor.

Compressor Stopping and Restarting

Details the steps involved in stopping the compressor and its relays.

Alarms, Warnings, and Fault Codes

Alarm and Warning Indicators

Explains how alarms and warnings are indicated on the display and controller.

List of Fault Codes

Provides a comprehensive list of fault codes, their descriptions, and fault levels.

Maintenance and Service Functions

Resetting Service Counters

Instructions on how to reset service counters after maintenance tasks.

Modifying Motor Run Hours

Guide on how to adjust the recorded motor run hours.

Advanced Controller Features

Motor Hours Counting Method

How to set up variable coefficients for motor hour calculation based on temperature.

Preventing Pressure Loss

Methods to prevent unwanted pressure drops and dynamically adjust startup pressure.

PID Control and Analog Output

Configuration and use of PID control and analog output for speed control.

System Configuration and Operation

Multi-Compressor Operation

How to set up and operate multiple controllers in parallel for increased capacity.

Digital Input Configuration

How to configure digital inputs with alarm codes, contact types, and detection delays.

Relay Output Functions

Lists the available relay outputs and their programmable functions.

Controller Programming Guide

Entering the Programming Mode

Steps to enter the programming menu, including password protection.

Modifying Program Parameters

Details on navigating parameter groups and modifying parameter values.

Parameter Lists

Configuration Parameters

Lists parameters related to general configuration and Modbus communication settings.

Electrical Parameters

Details parameters related to voltage, frequency, and wiring topology settings.

Input-Output Parameters

Lists parameters for configuring relay outputs and secondary input functions.

Compressor Parameters - Timers and Service Intervals

Details timer parameters for relays, unload functions, and service intervals.

Compressor Parameters - Advanced Settings

Includes parameters for second pressure sensor, differential pressure, and PWM control.

Motor and Security Settings

Motor Parameters

Parameters related to motor operation, start limits, and service selection.

Password Changing Procedure

Instructions for changing the access passwords for the controller.

Display and Communication Settings

LCD Contrast Adjustment

Adjustment for the LCD screen contrast level.

Modbus Communication Overview

Overview of Modbus communication capabilities, properties, and supported functions.

Modbus Data Handling

Modbus Data Reading

Details on how to perform data reading using Modbus queries and responses.

Modbus Data Writing

Instructions for writing single and multiple register data via Modbus.

Modbus Protocol Details

Modbus Register List

A comprehensive list of controller registers with addresses, descriptions, and data types.

Alarm, Warning, and Service Request Data

Alarm and Warning Bit Assignments

Detailed list of alarm and warning bit assignments for status monitoring.

Compliance and Specifications

Declaration of Conformity

States the unit's compliance with EU directives and safety standards.

Technical Specifications Summary

Summarizes all technical specifications of the DK-45 controller.

Datakom DK-45 Specifications

Power IconPower
supply voltage305 – 460 VAC
supply frequency50 - 60Hz
power consumption< 4 VA
Measurement Inputs IconMeasurement Inputs
voltage input range phase-phase20 - 520 V AC
voltage input range phase-neutral10 - 300 V AC
frequency input range30 - 100 Hz
Relay Outputs IconRelay Outputs
relay output current5A
relay output voltage250V AC
burden< 0.1VA per phase
Operating Environment IconOperating Environment
operating temperature-20°C to +70 °C
storage temperature-40°C to +80 °C
max. relative humidity%95 non condensing
Physical Characteristics IconPhysical Characteristics
dimensions133x107x46mm
panel cutout117x87mm minimum
weight350 gr

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