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Datakom D-500 - User Manual

Datakom D-500
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D-500 User Manual Rev_06 Firmware V-5.8
D-500
ADVANCED
GENSET
CONTROLLER
The D-500 is a next generation genset control unit
combining multi-functionality and wide
communication possibilities together with a reliable
and low cost design.
The unit complies and mostly exceeds world’s
tightest safety, EMC, vibration and environmental
standards for the industrial category.
Software features are complete with easy firmware
upgrade process through USB port.
The Windows based PC software allows monitoring
and programming through USB, RS-485, Ethernet
and GPRS.
The PC based Rainbow Scada software allows
monitoring and control of an unlimited number of
gensets from a single central location.
AMF unit with uninterrupted transfer
ATS unit with uninterrupted transfer
Remote start controller
Manual start controller
Engine controller
Remote display & control unit
Waveform display of V & I
Harmonic analysis of V & I
CTs at genset or load side
Ethernet
GSM-GPRS
Internal GPRS modem (optional)
Embedded web server
Web monitoring
Web programming
GSM-SMS
e-mail
Modbus RS-485
Modbus TCP/IP
SNMP
USB Host (optional)
USB Device
RS-485
RS-232 (optional)
Micro SD card slot (optional)
J1939-CANBUS
2 phases 3 wires, L1-L2
2 phases 3 wires, L1-L3
3 phases 3 wires, 3 CTs
3 phases 3 wires, 2 CTs (L1-L2)
3 phases 3 wires, 2 CTs (L1-L3)
3 phases 4 wires, star
3 phases 4 wires, delta
1 phase 2 wires
COMMUNICATIONS
TOPOLOGIES

Table of Contents

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Summary

DESCRIPTION

COMMUNICATIONS

Lists communication interfaces like Ethernet, GSM, RS-485, etc.

FUNCTIONALITIES

Lists key functions like AMF, ATS, Remote Start, Engine Control.

TOPOLOGIES

Lists available electrical connection topologies (e.g., 3-phase, 1-phase).

ABOUT THIS DOCUMENT

COPYRIGHT NOTICE

States prohibition of unauthorized use and copying of the document.

QUERIES

Information on how to contact Datakom for technical questions.

RELATED DOCUMENTS

Lists related guides and manuals for the D-500 unit.

REVISION HISTORY

TERMINOLOGY

CAUTION

Indicates potential risk of injury or death.

WARNING

Indicates potential risk of malfunction or material damage.

ATTENTION

Provides useful hints for device operation.

ORDERING CODES

SPARE PARTS

SAFETY NOTICE

FUNCTIONALITIES

CT LOCATION SELECTION

Configures CT position for accurate measurements.

AMF FUNCTIONALITY

Automatic Mains Failure control for genset operation.

ATS FUNCTIONALITY

Automatic Transfer Switch for load management.

REMOTE START FUNCTIONALITY

Allows starting the genset via an external signal.

ENGINE CONTROLLER FUNCTIONALITY

Unit controls engine without alternator.

REMOTE DISPLAY UNIT FUNCTIONALITY

Allows the unit to act as a remote display.

400 HZ OPERATION

Supports 400Hz operation for specific applications.

CONNECTION DIAGRAMS

AMF FUNCTIONALITY, CTs AT LOAD SIDE

Wiring diagram for AMF with CTs at load side.

AMF FUNCTIONALITY, CTs AT ALTERNATOR SIDE

Wiring diagram for AMF with CTs at alternator side.

ATS FUNCTIONALITY

Wiring diagram for ATS functionality.

REMOTE START FUNCTIONALITY

Wiring diagram for remote start.

ENGINE CONTROL FUNCTIONALITY

Wiring diagram for engine control.

REMOTE DISPLAY PANEL FUNCTIONALITY

Wiring diagram for remote display panel.

TERMINAL DESCRIPTIONS

TECHNICAL SPECIFICATIONS

DESCRIPTION OF CONTROLS

FRONT PANEL FUNCTIONALITY

Explains the functions of the front panel display and LEDs.

PUSHBUTTON FUNCTIONS

Details the function of each button on the control panel.

DISPLAY SCREEN ORGANIZATION

Describes how parameters are grouped and navigated on the display.

AUTOMATIC DISPLAY SCROLL

Configuration for automatic scrolling of display parameters.

MEASURED PARAMETERS

Lists all measurable parameters by the unit.

LED LAMPS

Explains the meaning of status and mode LEDs on the unit.

WAVEFORM DISPLAY & HARMONIC ANALYSIS

DISPLAYING EVENT LOGS

STATISTICAL COUNTERS

FUEL FILLING COUNTER

Tracks fuel added to the tank.

FUEL CONSUMPTION MONITORING

Monitors fuel usage of the engine.

OPERATION OF THE UNIT

QUICK START GUIDE

Basic steps for starting and stopping the unit.

STOP MODE

Details the operation of the STOP mode.

AUTO MODE

Explains the automatic operation and transfer logic.

RUN MODE, MANUAL CONTROL

Covers manual run mode and contactor control.

TEST MODE

Describes how to perform load testing.

PROTECTIONS AND ALARMS

DISABLING ALL PROTECTIONS

How to disable unit protections for special cases.

SERVICE REQUEST ALARM

Manages periodic maintenance alerts.

SHUTDOWN ALARMS

Lists and explains shutdown alarm conditions.

LOADDUMP ALARMS

Lists and explains loaddump alarm conditions.

WARNINGS

Lists and explains warning conditions.

NON-VISUAL WARNINGS

Describes warnings not indicated on the front panel.

PROGRAMMING

RESETTING TO FACTORY DEFAULTS

Procedure to restore factory settings.

ENTERING THE PROGRAMMING MODE

Steps to access the programming menu.

NAVIGATING BETWEEN MENUS

How to move through programming menus and parameters.

MODIFYING PARAMETER VALUE

Method for changing parameter values.

PROGRAMMING MODE EXIT

How to exit the programming mode.

PROGRAM PARAMETER LIST

CONTROLLER CONFIGURATION GROUP

Parameters for general controller settings and behavior.

ELECTRICAL PARAMETERS GROUP

Parameters related to voltage, current, frequency, etc.

ENGINE PARAMETERS GROUP

Parameters for engine monitoring and control.

ADJUST DATE AND TIME

Setting the unit's internal clock.

WEEKLY OPERATION SCHEDULE

Scheduling automatic operation based on time.

EXERCISER SCHEDULE

Setting up automatic genset exercise routines.

SENDER CONFIGURATION

Configuring analog sender inputs.

DIGITAL INPUT CONFIGURATION

Configuring digital input functions.

OUTPUT CONFIGURATION

Configuring digital output functions and relays.

SITE ID STRING

Setting a site identifier for messages.

ENGINE SERIAL NUMBER

Entering the engine's serial number.

MODEM1-2;SMS1-2-3-4 TELEPHONE NUMBERS

Configuring phone numbers for modem and SMS.

GSM MODEM PARAMETERS

Settings for GSM modem operation (APN, SMS, GPRS).

ETHERNET PARAMETERS

Network configuration for Ethernet connection.

SNTP PARAMETERS

Settings for network time synchronization.

SYNCHRONIZATION PARAMETERS

Parameters for synchronization during load transfer.

CRANK CUTTING

OVERCURRENT PROTECTION (IDMT)

MOTORIZED CIRCUIT BREAKER CONTROL

J1939 CANBUS ENGINE SUPPORT

GPS SUPPORT

ETHERNET CONFIGURATION

GSM CONFIGURATION

DYNAMIC DNS FEATURE

ACCESSING THE EMBEDDED WEB SERVER

WEB MONITORING AND CONTROL OF GENSETS

CENTRAL MONITORING OF GENSETS

E-MAIL SENDING

SMS COMMANDS

LOAD TRANSFER MODES

TRANSFER WITH INTERRUPTION

Load transfer with a power interruption.

UNINTERRUPTED TRANSFER

Load transfer without power interruption.

DATA RECORDING

DATA RECORDING MEDIA

Options for data storage (USB, Micro-SD).

DIRECTORY STRUCTURE

How recorded data is organized.

UNDERSTANDING THE CSV FORMAT

Explanation of the data file format.

RECORDED DATA LIST, RECORD PERIOD

List of parameters recorded and setting the period.

SOFTWARE FEATURES

LOAD SHEDDING; DUMMY LOAD

Manages load based on genset power limits.

LOAD ADD; SUBSTRACT

Controls external load steps for capacity management.

FIVE STEP LOAD MANAGEMENT

Manages up to 5 prioritized loads.

REMOTE START OPERATION

Enables remote start functionality via digital input.

DISABLE AUTO START, SIMULATE MAINS

Inputs to disable auto-start or simulate mains presence.

BATTERY CHARGING OPERATION, DELAYED SIMULATE MAINS

Manages battery charging and simulated mains.

DUAL GENSET MUTUAL STANDBY OPERATION

Manages operation of two gensets in parallel.

MULTIPLE VOLTAGE AND FREQUENCY

Supports switching between different voltage/frequency limits.

SINGLE PHASE OPERATION

Configuration for single-phase network use.

EXTERNAL CONTROL OF THE UNIT

Control of the unit via programmable digital inputs.

AUTOMATIC EXERCISER

Schedules automatic genset exercise runs.

WEEKLY OPERATION SCHEDULER

Schedules genset operation by hour/day.

ENGINE HEATING OPERATION

Controls engine heating before load transfer.

ENGINE IDLE SPEED OPERATİON

Manages engine idle speed for heating or cooling.

ENGINE BLOCK HEATER

Controls the engine block heater based on temperature.

FUEL PUMP CONTROL

Manages the fuel pump operation based on fuel level.

GAS ENGINE FUEL SOLENOID CONTROL

Controls the fuel solenoid for gas engines.

PRE-TRANSFER SIGNAL

Provides a pre-transfer signal for elevator systems.

CHARGING THE ENGINE BATTERY

Automatic engine battery charging cycle.

EXTERNALLY CONTROLLED DIGITAL OUTPUTS

Remote control of digital outputs.

COMBAT MODE

Special mode to disable display and backlight.

RESETTING THE CONTROLLER

Procedure for manual controller reset.

AUTOMATIC CONNECTION TOPOLOGY DETERMINATION

Automatically detects and sets connection topology.

ZERO POWER AT REST

Reduces unit consumption to zero when idle.

MODBUS COMMUNICATIONS

PARAMETERS REQUIRED FOR RS-485 MODBUS OPERATION

Settings for RS-485 Modbus communication.

PARAMETERS REQUIRED FOR MODBUS-TCP;IP VIA ETHERNET

Settings for Modbus TCP/IP over Ethernet.

DATA FORMATS

Explanation of data formats used in Modbus.

SNMP COMMUNICATIONS

PARAMETERS REQUIRED FOR SNMP VIA ETHERNET

Configuration for SNMP over Ethernet.

SNMP TRAP MESSAGES

How SNMP trap messages are generated.

DECLARATION OF CONFORMITY

MAINTENANCE

DISPOSAL OF THE UNIT

ROHS COMPLIANCE

TROUBLESHOOTING GUIDE

Summary

DESCRIPTION

COMMUNICATIONS

Lists communication interfaces like Ethernet, GSM, RS-485, etc.

FUNCTIONALITIES

Lists key functions like AMF, ATS, Remote Start, Engine Control.

TOPOLOGIES

Lists available electrical connection topologies (e.g., 3-phase, 1-phase).

ABOUT THIS DOCUMENT

COPYRIGHT NOTICE

States prohibition of unauthorized use and copying of the document.

QUERIES

Information on how to contact Datakom for technical questions.

RELATED DOCUMENTS

Lists related guides and manuals for the D-500 unit.

REVISION HISTORY

TERMINOLOGY

CAUTION

Indicates potential risk of injury or death.

WARNING

Indicates potential risk of malfunction or material damage.

ATTENTION

Provides useful hints for device operation.

ORDERING CODES

SPARE PARTS

SAFETY NOTICE

FUNCTIONALITIES

CT LOCATION SELECTION

Configures CT position for accurate measurements.

AMF FUNCTIONALITY

Automatic Mains Failure control for genset operation.

ATS FUNCTIONALITY

Automatic Transfer Switch for load management.

REMOTE START FUNCTIONALITY

Allows starting the genset via an external signal.

ENGINE CONTROLLER FUNCTIONALITY

Unit controls engine without alternator.

REMOTE DISPLAY UNIT FUNCTIONALITY

Allows the unit to act as a remote display.

400 HZ OPERATION

Supports 400Hz operation for specific applications.

CONNECTION DIAGRAMS

AMF FUNCTIONALITY, CTs AT LOAD SIDE

Wiring diagram for AMF with CTs at load side.

AMF FUNCTIONALITY, CTs AT ALTERNATOR SIDE

Wiring diagram for AMF with CTs at alternator side.

ATS FUNCTIONALITY

Wiring diagram for ATS functionality.

REMOTE START FUNCTIONALITY

Wiring diagram for remote start.

ENGINE CONTROL FUNCTIONALITY

Wiring diagram for engine control.

REMOTE DISPLAY PANEL FUNCTIONALITY

Wiring diagram for remote display panel.

TERMINAL DESCRIPTIONS

TECHNICAL SPECIFICATIONS

DESCRIPTION OF CONTROLS

FRONT PANEL FUNCTIONALITY

Explains the functions of the front panel display and LEDs.

PUSHBUTTON FUNCTIONS

Details the function of each button on the control panel.

DISPLAY SCREEN ORGANIZATION

Describes how parameters are grouped and navigated on the display.

AUTOMATIC DISPLAY SCROLL

Configuration for automatic scrolling of display parameters.

MEASURED PARAMETERS

Lists all measurable parameters by the unit.

LED LAMPS

Explains the meaning of status and mode LEDs on the unit.

WAVEFORM DISPLAY & HARMONIC ANALYSIS

DISPLAYING EVENT LOGS

STATISTICAL COUNTERS

FUEL FILLING COUNTER

Tracks fuel added to the tank.

FUEL CONSUMPTION MONITORING

Monitors fuel usage of the engine.

OPERATION OF THE UNIT

QUICK START GUIDE

Basic steps for starting and stopping the unit.

STOP MODE

Details the operation of the STOP mode.

AUTO MODE

Explains the automatic operation and transfer logic.

RUN MODE, MANUAL CONTROL

Covers manual run mode and contactor control.

TEST MODE

Describes how to perform load testing.

PROTECTIONS AND ALARMS

DISABLING ALL PROTECTIONS

How to disable unit protections for special cases.

SERVICE REQUEST ALARM

Manages periodic maintenance alerts.

SHUTDOWN ALARMS

Lists and explains shutdown alarm conditions.

LOADDUMP ALARMS

Lists and explains loaddump alarm conditions.

WARNINGS

Lists and explains warning conditions.

NON-VISUAL WARNINGS

Describes warnings not indicated on the front panel.

PROGRAMMING

RESETTING TO FACTORY DEFAULTS

Procedure to restore factory settings.

ENTERING THE PROGRAMMING MODE

Steps to access the programming menu.

NAVIGATING BETWEEN MENUS

How to move through programming menus and parameters.

MODIFYING PARAMETER VALUE

Method for changing parameter values.

PROGRAMMING MODE EXIT

How to exit the programming mode.

PROGRAM PARAMETER LIST

CONTROLLER CONFIGURATION GROUP

Parameters for general controller settings and behavior.

ELECTRICAL PARAMETERS GROUP

Parameters related to voltage, current, frequency, etc.

ENGINE PARAMETERS GROUP

Parameters for engine monitoring and control.

ADJUST DATE AND TIME

Setting the unit's internal clock.

WEEKLY OPERATION SCHEDULE

Scheduling automatic operation based on time.

EXERCISER SCHEDULE

Setting up automatic genset exercise routines.

SENDER CONFIGURATION

Configuring analog sender inputs.

DIGITAL INPUT CONFIGURATION

Configuring digital input functions.

OUTPUT CONFIGURATION

Configuring digital output functions and relays.

SITE ID STRING

Setting a site identifier for messages.

ENGINE SERIAL NUMBER

Entering the engine's serial number.

MODEM1-2;SMS1-2-3-4 TELEPHONE NUMBERS

Configuring phone numbers for modem and SMS.

GSM MODEM PARAMETERS

Settings for GSM modem operation (APN, SMS, GPRS).

ETHERNET PARAMETERS

Network configuration for Ethernet connection.

SNTP PARAMETERS

Settings for network time synchronization.

SYNCHRONIZATION PARAMETERS

Parameters for synchronization during load transfer.

CRANK CUTTING

OVERCURRENT PROTECTION (IDMT)

MOTORIZED CIRCUIT BREAKER CONTROL

J1939 CANBUS ENGINE SUPPORT

GPS SUPPORT

ETHERNET CONFIGURATION

GSM CONFIGURATION

DYNAMIC DNS FEATURE

ACCESSING THE EMBEDDED WEB SERVER

WEB MONITORING AND CONTROL OF GENSETS

CENTRAL MONITORING OF GENSETS

E-MAIL SENDING

SMS COMMANDS

LOAD TRANSFER MODES

TRANSFER WITH INTERRUPTION

Load transfer with a power interruption.

UNINTERRUPTED TRANSFER

Load transfer without power interruption.

DATA RECORDING

DATA RECORDING MEDIA

Options for data storage (USB, Micro-SD).

DIRECTORY STRUCTURE

How recorded data is organized.

UNDERSTANDING THE CSV FORMAT

Explanation of the data file format.

RECORDED DATA LIST, RECORD PERIOD

List of parameters recorded and setting the period.

SOFTWARE FEATURES

LOAD SHEDDING; DUMMY LOAD

Manages load based on genset power limits.

LOAD ADD; SUBSTRACT

Controls external load steps for capacity management.

FIVE STEP LOAD MANAGEMENT

Manages up to 5 prioritized loads.

REMOTE START OPERATION

Enables remote start functionality via digital input.

DISABLE AUTO START, SIMULATE MAINS

Inputs to disable auto-start or simulate mains presence.

BATTERY CHARGING OPERATION, DELAYED SIMULATE MAINS

Manages battery charging and simulated mains.

DUAL GENSET MUTUAL STANDBY OPERATION

Manages operation of two gensets in parallel.

MULTIPLE VOLTAGE AND FREQUENCY

Supports switching between different voltage/frequency limits.

SINGLE PHASE OPERATION

Configuration for single-phase network use.

EXTERNAL CONTROL OF THE UNIT

Control of the unit via programmable digital inputs.

AUTOMATIC EXERCISER

Schedules automatic genset exercise runs.

WEEKLY OPERATION SCHEDULER

Schedules genset operation by hour/day.

ENGINE HEATING OPERATION

Controls engine heating before load transfer.

ENGINE IDLE SPEED OPERATİON

Manages engine idle speed for heating or cooling.

ENGINE BLOCK HEATER

Controls the engine block heater based on temperature.

FUEL PUMP CONTROL

Manages the fuel pump operation based on fuel level.

GAS ENGINE FUEL SOLENOID CONTROL

Controls the fuel solenoid for gas engines.

PRE-TRANSFER SIGNAL

Provides a pre-transfer signal for elevator systems.

CHARGING THE ENGINE BATTERY

Automatic engine battery charging cycle.

EXTERNALLY CONTROLLED DIGITAL OUTPUTS

Remote control of digital outputs.

COMBAT MODE

Special mode to disable display and backlight.

RESETTING THE CONTROLLER

Procedure for manual controller reset.

AUTOMATIC CONNECTION TOPOLOGY DETERMINATION

Automatically detects and sets connection topology.

ZERO POWER AT REST

Reduces unit consumption to zero when idle.

MODBUS COMMUNICATIONS

PARAMETERS REQUIRED FOR RS-485 MODBUS OPERATION

Settings for RS-485 Modbus communication.

PARAMETERS REQUIRED FOR MODBUS-TCP;IP VIA ETHERNET

Settings for Modbus TCP/IP over Ethernet.

DATA FORMATS

Explanation of data formats used in Modbus.

SNMP COMMUNICATIONS

PARAMETERS REQUIRED FOR SNMP VIA ETHERNET

Configuration for SNMP over Ethernet.

SNMP TRAP MESSAGES

How SNMP trap messages are generated.

DECLARATION OF CONFORMITY

MAINTENANCE

DISPOSAL OF THE UNIT

ROHS COMPLIANCE

TROUBLESHOOTING GUIDE

Datakom D-500 Specifications

General IconGeneral
BrandDatakom
ModelD-500
CategoryController
LanguageEnglish

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