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YDT-35
Delphi YDT-35 User Manual
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THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016
Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
55
Table of Contents
Table of Contents
5
Foreword
8
Introduction & Specification
12
General
12
Specification & Site Requirements
13
Definition of Terms and Abbreviations
13
Machine Overview
15
Figure 2.1 Overview (Front)
15
Figure 2.2 Overview (Rear)
16
Installation
17
Installing the Machine
17
Figure 3.1 YDT-35
17
Electrical Connections
18
Air Services Connection
18
Figure 3.2 Levelling Feet
18
Figure 3.3 Mains Electrical Connection
18
Initial Setup and Power-Up
19
Figure 3.4 Air Supply Connection
19
Figure 3.5 Tank Filling
20
Figure 3.6 Spray Chamber
20
Figure 3.7 Spray Chamber Filling
21
Figure 3.8 Injector O-Ring
21
Figure 3.9 Backleak (Return) Flow Measurement Option
22
Figure 3.10 Fuel Pressure Regulator
22
Powering down the Machine
23
Figure 3.11 Mains Electrical Switch
23
Operation
25
Before Testing
25
Fitting & Connecting an Injector for Testing
25
Mounting an Injector
25
High Pressure Supply Pipe
25
Return Backleak Connection
26
Injector Driver Cable Connection
26
Figure 4.1 Injector Connections
26
Figure 4.2 Standard Injector Connector (Generic Type)
27
Figure 4.3 Standard Injector Connector (Delphi EU3/4 Type)
27
Figure 4.4 Delphi EU5 Injector Connector
27
Figure 4.5 Bosch CRIN Injector Connector
27
Piezo Injector Polarity
28
Figure 4.6 Bosch Piezo Connector Orientation
28
Figure 4.7 VDO Piezo Connector Orientation
28
Figure 4.8 Denso Piezo Connector Orientation
29
Injector Cable Reference Table
30
Control Panel
31
Menu/Navigation
31
Figure 4.9 Control Panel
31
Figure 4.10 Start up Screen
32
Figure 4.11 Settings Screen
33
Figure 4.12 Injector Profile Screen
33
Tests
34
Figure 4.13 Injector Selection Screen
34
Electrical Test (Ohm / Inductance / Capacitance)
35
Figure 4.14 Test Screen
35
Figure 4.15 Ohm/Ind/Cap Instruction Screen
35
Figure 4.16 'Injector Connected' Symbol
36
Figure 4.17 Ohm/Ind/Cap Start Test Screen
36
Injector Spray Function Test (ISF)
37
Figure 4.18 Ohm/Ind/Cap Test Completed Screen
37
Figure 4.19 ISF Test Instruction Screen
38
Figure 4.20 ISF Test Step Start Screen
38
Backleak (Return) Flow Measurement Test (RFM) - Option
39
Figure 4.21 'Injection' Symbol
39
Figure 4.22 Pump Symbol
39
Figure 4.23 RFM Test Instruction Screen 1
40
Figure 4.24 RFM Test Instruction Screen 2
40
Figure 4.25 RFM Test Start Screen
41
Figure 4.26 RFM Test in Progress
41
Disconnecting & Removing an Injector
42
Removing the Injector from the Spray Chamber
42
Figure 4.27 Injector Removal
42
Troubleshooting
44
Software Error Codes
44
Troubleshooting Guide
45
Figure 5.1 Replacing Fuse
46
Figure 5.2 Error Screen
46
Maintenance
47
Regular Maintenance
47
General Clean/Inspection
47
Check Spray Chamber Fluid
48
Check Tank Fluid Level
48
Air Filter Drain
48
Figure 6.1 Spray Chamber Drain Valve
48
Spray Chamber Filter Change
49
Figure 6.2 Air Filter Drain
49
Figure 6.3 Spray Chamber Filter
49
Fluid Change
50
Fuel Filter Change
50
Figure 6.4 Tank Filter/Drain Valve
50
Backleak (Return) Filter Change
51
High Pressure Pipe Change
51
Figure 6.5 Backleak (Return) Filter
51
Spares
52
Accessories Supplied with the Machine
52
Figure 7.1 YDT-35 Adaptor Kit
52
Consumables
53
General Spares
53
Appendix 1 - Health and Safety Data Sheet
54
4
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Delphi YDT-35 Specifications
General
Brand
Delphi
Model
YDT-35
Category
Test Equipment
Language
English
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