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DSE 5210 - User Manual

DSE 5210
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DSE Model 5210 Automatic Start Engine Management and Instrumentation System Operators Manual
057-011 5210 OPERATING MANUAL ISSUE 5.1 18/06/2007 AM 1
COMPLEX SOLUTIONS
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DSE5210
AUTOSTART CONTROL MODULE
OPERATING MANUAL
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Table of Contents

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Summary

Introduction to the DSE 5210 Module

Clarification of Notation in Publication

Explains the use of notation such as NOTE, CAUTION, and WARNING in the manual.

Operation of the DSE 5210 Autostart Module

Automatic Mode of Operation

Describes the automatic start sequence initiated by a remote start signal, including timers and outputs.

Manual Operation of the DSE 5210

Explains how to manually control the generator start sequence using the module's buttons.

DSE 5210 Module Protections and Alarms

Warnings and Their Indications

Details non-critical alarm conditions that alert the operator to undesirable situations.

Analogue Pre-Alarms

Pre-warns of potentially serious alarm conditions, such as high engine temperature or low oil pressure.

High Current Warning Alarm

Alerts when generator output current exceeds a pre-set trip level, potentially escalating to shutdown.

Shutdown Faults

Describes latching alarms that stop the generator due to critical faults like low oil pressure or overspeed.

High Current Shutdown Alarm

Details shutdown due to sustained high generator output current, including overload levels and timing.

Electrical Trips and Controls

Explains latching conditions that stop the generator in a controlled manner after removing load.

LCD Indicators and Logo Customisation

Description of DSE 5210 Controls

Typical LCD Display Screens

Illustrates various screens displayed on the module's LCD, showing instruments and status.

LCD Display Areas Explained

Breaks down the LCD into areas for instrument values, units, alarm icons, status icons, and user icons.

Viewing Engine Instruments on LCD

Describes how to scroll through and view different engine parameters like RPM, voltage, and current on the LCD.

Module Indicators

Explains common and user-configurable LCD indicators and their meanings for status and alarms.

Module Controls Overview

Details the function of the STOP/RESET, MANUAL, AUTO, and START buttons for module operation.

Front Panel Configuration of DSE 5210

Accessing the Front Panel Configuration Editor

Enables limited customisation of module operation by accessing the configuration editor via the front panel.

Entering the Configuration Editor PIN Number

Describes the procedure to enter the PIN number to access and modify configuration settings.

Editing Analogue Values on Front Panel

Explains how to enter edit mode and adjust analogue parameters like oil pressure and temperature.

Editing Current Date and Time

Details how to adjust the module's internal date and time settings for accurate logging.

Installation Instructions for DSE 5210

Panel Cut-Out Dimensions

Specifies the precise dimensions for the panel cut-out required for safe and secure mounting of the module.

Cooling and Ventilation Requirements

Discusses operating temperature range and ventilation requirements to ensure proper module performance.

Front Panel Layout Diagram

Illustrates the layout of all controls, indicators, and the LCD display on the front panel.

Rear Panel Layout Diagram

Shows the arrangement of connectors and other components on the rear panel for electrical connections.

Electrical Connections for DSE 5210

Connection Details Overview

Describes the specific pin assignments and recommended cable sizes for the module's connectors.

Plug A 8 Way Connection Details

Details the pins and descriptions for the 8-way plug, covering DC supply, stop inputs, and relay outputs.

Plug B 11 Way Connection Details

Details the pins and descriptions for the 11-way plug, including auxiliary inputs and magnetic pickup.

Plug D 4 Way Optional Connection

Details the optional 4-way plug connection for RS485 communication ports.

Plug F 4 Way Connection Details

Details the 4-way plug connection for generator voltage and neutral monitoring inputs.

Plug G 5 Way Connection Details

Details the 5-way plug connection for current transformer (CT) secondary inputs.

Plug H 4 Way Connection Details

Details the 4-way plug connection for sensor inputs like oil pressure and coolant temperature.

PC Configuration Interface Connector

Describes the 8-way connector for PC configuration using the 810 interface and software.

Expansion Output Connector

Details the connector for expansion modules, such as relay or LED annunciators.

Connector Function Details: Plug A

Explains the function of each pin on the 8-way Plug A, covering power, inputs, and outputs.

Connector Function Details: Plug B

Explains the function of each pin on the 11-way Plug B, including auxiliary inputs and earth connections.

Connector Function Details: Plug D

Details pin functions for the optional 4-way Plug D used with RS485 controllers.

Connector Function Details: Plug F

Details pin functions for the 4-way Plug F used for generator voltage sensing.

Connector Function Details: Plug G

Details pin functions for the 5-way Plug G used for current transformer connections.

Connector Function Details: Plug H

Details pin functions for the 4-way Plug H used for sensor inputs like fuel level.

Purchasing Additional Connector Plugs

Provides information on ordering replacement connector plugs from DSE, including part numbers.

DSE 5210 Module Specifications

Commissioning the DSE 5210 System

Pre-Commissioning Checks

Recommended checks covering cooling, DC supply, emergency stop wiring, and basic operation.

Fault Finding Guide for DSE 5210

Typical Wiring Diagram for DSE 5210

Factory Default Configuration Settings

Icons and LCD Identification

Push Buttons Identification

Identifies the function of each push button on the module's front panel.

Status and Measurement Units

Lists and describes the various status icons and measurement units displayed on the LCD.

Alarm Indications and Icons

Details the icons used to indicate different types of alarms, warnings, shutdowns, and electrical trips.

Appendix: Supplementary Information

Alternative Wiring Topologies

Shows wiring diagrams for different AC system configurations, such as 3-phase and 1-phase.

3 Phase, 3 Wire Wiring Diagram

Provides the wiring diagram for connecting the module to a 3-phase delta connected alternator.

1 Phase, 2 Wire Wiring Diagram

Provides the wiring diagram for connecting the module to a single-phase alternator with a neutral.

2 Phase, 3 Wire Wiring Diagram

Provides the wiring diagram for a 2-phase star connected alternator with a centre tap neutral.

5210 IDMT Tripping Curves

Presents typical Inverse Definite Minimum Time (IDMT) tripping curves for delayed over-current protection.

Sender Wiring Recommendations

Offers recommendations for correctly wiring sender units for oil pressure, coolant temperature, and fuel level.

Earth Return Sender Wiring

Specific wiring recommendations for senders that utilize earth return for their signal.

Insulated Return Sender Wiring

Specific wiring recommendations for senders that use an insulated return path for their signal.

Fuel Level Sender Operation

Explains how resistive fuel level senders translate fuel level into resistance, noting tank shape impacts.

Configuration Software and Interface

Details the PC software and 810 interface module used for configuring the DSE 5210 controller.

Output Expansion Options

Describes methods for expanding the module's output capabilities using additional relay or LED modules.

Relay Output Expansion (157)

Information on the 157 expansion module, adding eight additional volt-free relays for customer connection.

LED Output Expansion (548)

Information on the 548 expansion module, adding eight additional LEDs for remote indication.

Input Expansion Capabilities

Discusses increasing the number of monitored inputs using DSE 540/541 Protection Expansion/Annunciator modules.

Standby Generating Set Integration

Explains how the 5210 works with mains/utility monitoring modules for automatic generator start-up.

Integrated Auto Mains Failure

Details upgrading to a 5220 controller for integrated mains monitoring and changeover functions.

Enclosure Classifications Explained

Explains IP and NEMA enclosure classifications for protection against environmental factors like dust and water.

DSE 5210 Specifications

General IconGeneral
BrandDSE
Model5210
CategoryControl Unit
LanguageEnglish

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