EC POWER XRGI 9 - System Components; Main XRGI System Components

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1. SAFETY INFORMATION ................................................................................................................................................................... 3

1.1 Safety s

ymbols ............................................................................................................................................................................. 3

1.2 General safety instructions ........................................................................................................................................................... 3

1.3 Electrical safety instructions ......................................................................................................................................................... 4

1.4 Safety equipment on the XRGI

system ....................................................................................................................................... 4

2. MAINTENANCE INSTRUCTION ....................................................................................................................................................... 5

3. VISUAL CHECK ................................................................................................................................................................................. 6

SCHRITT 1 – System operation....................................................................................................................................................... 6

SCHRITT 2 – Exhaust gas installation ............................................................................................................................................. 7

SCHRITT 3 – Hydraulic .................................................................................................................................................................... 7

4. MAINTENANCE XRGI

6 ................................................................................................................................................................... 8

4.1. Service kit – component replacement ......................................................................................................................................... 9

SCHRITT 1 – Used oil ...................................................................................................................................................................... 9

SCHRITT 2 – Valve clearance adjustment ...................................................................................................................................... 9

SCHRITT 3 – Used spark plugs ..................................................................................................................................................... 10

SCHRITT 4 – Air filter .................................................................................................................................................................... 11

SCHRITT 5 – Zero pressure hose, vacuum filter & vacuum sensor .............................................................................................. 11

SCHRITT 6 – Oil filter .................................................................................................................................................................... 12

SCHRITT 7 – Plug for measuring point.......................................................................................................................................... 12

SCHRITT 8 – New spark plugs ...................................................................................................................................................... 12

SCHRITT 9 – Exhaust gas compensator & hose clamps .............................................................................................................. 13

SCHRITT 10 – Oil .......................................................................................................................................................................... 13

4.2. Software update......................................................................................................................................................................... 14

SCHRITT 1 – System data ............................................................................................................................................................. 14

SCHRITT 2 – Data transmission .................................................................................................................................................... 14

SCHRITT 3 – Network cables ........................................................................................................................................................ 15

SCHRITT 4 – Software update XRGI

system .............................................................................................................................. 15

SCHRITT 5 – Software update Q-network modules ...................................................................................................................... 15

SCHRITT 6 – Data recovery .......................................................................................................................................................... 16

4.3. Regulation of emissions ............................................................................................................................................................ 17

SCHRITT 1 – Lambda adjustment ................................................................................................................................................. 17

SCHRITT 2 – Recommissioning .................................................................................................................................................... 17

5. MAINTENANCE XRGI

9 ................................................................................................................................................................. 18

5.1. Service kit – component replacement ....................................................................................................................................... 19

SCHRITT 1 – Used oil .................................................................................................................................................................... 19

SCHRITT 2 – Valve clearance adjustment .................................................................................................................................... 19

SCHRITT 3 – Used spark plugs ..................................................................................................................................................... 20

SCHRITT 4 – Air filter .................................................................................................................................................................... 21

SCHRITT 5 – Injector, zero pressure hose, vacuum filter & vacuum sensor ................................................................................. 21

SCHRITT 6 – Oil filter .................................................................................................................................................................... 23

SCHRITT 7 – Plug for measuring point.......................................................................................................................................... 23

SCHRITT 8 – Lambda sensor ........................................................................................................................................................ 23

SCHRITT 9 – New spark plugs ...................................................................................................................................................... 23

SCHRITT 10 – Exhaust gas compensator & hose clamps ............................................................................................................ 24

SCHRITT 11 – Oil .......................................................................................................................................................................... 24

5.2. Software update......................................................................................................................................................................... 25

SCHRITT 1 – System data ............................................................................................................................................................. 25

SCHRITT 2 – Data transmission .................................................................................................................................................... 25

SCHRITT 3 – Network cables ........................................................................................................................................................ 26

SCHRITT 4 – Software update XRGI

system .............................................................................................................................. 26

SCHRITT 5 – Software update Q-network modules ...................................................................................................................... 26

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