What to do if Emerson Vilter VSS Air Compressor actuator cannot be calibrated because the button is held too long?
If the Emerson Air Compressor actuator cannot be calibrated, ensure you are not holding the push button down for more than ¾ second when calibrating. Each ¾ second the button is held down counts as another press. Depress the button quickly and then let go.
What to do if the calibrate button is stuck on Emerson Vilter VSS, and the actuator cannot be calibrated?
If the Emerson Air Compressor actuator cannot be calibrated, a possible cause is a stuck calibrate button. Attempt to free the stuck button.
Why the Emerson Vilter VSS Air Compressor actuator cannot be calibrated and the white calibrate wire is grounded?
If the Emerson Air Compressor actuator cannot be calibrated, it may be due to the white calibrate wire in the grey Turck cable being grounded. Tape the end of the white wire in the panel and ensure it cannot touch metal.
What causes Emerson Vilter VSS actuator calibration failure due to position sensor board issues?
If the Emerson Air Compressor actuator cannot be calibrated, it could be due to dirt or condensation on the position sensor boards causing them to malfunction. Clean the boards with an electronics cleaner or compressed air.
Why Emerson Vilter VSS actuator cannot be calibrated and there is dirt in optocoupler slots?
If the Emerson Air Compressor actuator cannot be calibrated, it may be because dirt or debris is blocking one or both optocoupler slots. Clean the optocoupler slots with a cotton swab and rubbing alcohol.
What to do if Emerson Vilter VSS Air Compressor actuator cannot be calibrated because of the photo-chopper fence?
If the Emerson Air Compressor actuator cannot be calibrated, it might be because the photo-chopper fence extends less than about half way into the optocoupler slots. Adjust the photo-chopper so that the fence extends further into the optocoupler slots. Make sure the motor brake operates freely and the photo-chopper will not contact the optocouplers when the shaft is pressed down.
What to do if the Emerson Vilter VSS Air Compressor actuator cannot be calibrated?
If the Emerson Air Compressor actuator cannot be calibrated, several factors could be responsible. It could be due to dirt or debris blocking the optocoupler slots, which can be resolved by cleaning them with a cotton swab and rubbing alcohol. Alternatively, the photo-chopper fence might not extend far enough into the optocoupler slots; adjust it so it extends further, ensuring the motor brake operates freely and the photo-chopper doesn't contact the optocouplers when the shaft is pressed down. Another potential cause is a grounded white calibrate wire in the grey Turck cable, which can be fixed by taping the end of the white wire to prevent it from touching metal. Dirt and/or condensation on the position sensor boards may also cause malfunction, requiring cleaning with an electronics clea...
How to fix an Emerson Vilter VSS actuator that cannot be calibrated?
If the Emerson Air Compressor actuator cannot be calibrated, it might be due to dirt or debris blocking the optocoupler slots. Try cleaning the optocoupler slots with a cotton swab and rubbing alcohol. Another cause could be that the photo-chopper fence doesn't extend far enough into the optocoupler slots; adjust it so it extends further. Also, ensure the white calibrate wire in the grey Turck cable isn't grounded by taping the end and preventing it from touching metal. Dirt or condensation on the position sensor boards can also cause malfunction, so clean them with an electronics cleaner or compressed air. Check if the calibrate button is stuck and try to free it. If none of these work, the position sensor may have failed, requiring actuator replacement. Lastly, avoid holding the push but...
General| Brand | Emerson |
|---|---|
| Model | Vilter VSS |
| Category | Air Compressor |
| Language | English |
Covers installation, operation, and maintenance procedures for the compressor unit.
Crucial instructions for safe and proper installation and operation of the compressor.
Provides essential safety warnings and procedures for safely rigging and lifting the compressor unit.
Checks to be performed on the compressor unit before installation to ensure proper condition.
Recommendations and specifications for the foundation and anchoring of the compressor unit.
Steps for placing and leveling the compressor unit on the foundation and installing anchor bolts.
Procedure for leveling the unit and applying grout, ensuring proper bond and torque.
Provides instructions for installing the new design of 2” thru 4” stop valves, including bonnet orientation.
Guidelines for piping installation, including support, cleanliness, and flexibility to avoid vibration.
Information on connecting power sources and control wiring for the compressor unit.
Procedures for testing the refrigeration system for leaks using various refrigerants and methods.
Steps for charging the compressor unit with oil, including oil separator levels and pump usage.
Procedures and checks required before charging the refrigeration system with refrigerant.
Step-by-step instructions for wiring the Vission 20/20 micro-controller and related components.
Detailed steps for evacuating the system to remove air, water, and non-condensables for proper refrigerant charging.
Instructions for safely charging the compressor unit with oil and priming the system.
Initiation procedures for emergency shutdown due to process variables or local push button activation.
Procedure for calibrating slide valve actuators using the Vission20/20 system, including safety precautions.
Procedure for calibrating slide valve actuators using a Compact Logix PLC, including safety precautions.
Details on the control system, including calibration of pressure transducers and safety controls.
Overview of unit operation, emphasizing microprocessor control for set-point adjustments and monitoring.
Steps for starting, stopping, and restarting the compressor, including required conditions and safety measures.
Provides a table of inspection and maintenance tasks for VSS/VSM units at various service intervals.
Provides a table of inspection and maintenance tasks for VSH/VSSH units at various service intervals.
Provides a table of inspection and maintenance tasks for VSH/VSSH compressors based on discharge and differential pressure.
Details daily, weekly, monthly, trimonthly, and annually recommended maintenance tasks.
Procedures for safely isolating the compressor unit for maintenance, including lock-out/tag-out.
Procedure for checking the compressor unit for leaks after servicing to ensure system tightness.
Procedure for draining oil from the compressor unit, including safety warnings and locations of drain valves.
Instructions for charging oil into the compressor unit, both during operation and shutdown.
Procedure for replacing single oil filter elements and servicing the oil pump strainer.
Procedure for replacing filter elements in a duplex oil filter assembly, including isolation and draining.
Procedure for replacing filter elements in a dual oil filter assembly, noting differences from duplex filters.
Procedure for replacing the coalescing filter in the oil separator, including removal and installation steps.
Procedure for replacing the oil separator heater cartridge, covering removal and installation for different connector types.
Instructions for notifying Vilter before compressor replacement and the removal process.
Steps for installing the gaterotor support, roller bearing housing, and thrust bearing housing.
Instructions for inspecting compressor shaft bearing clearances, including determining maximum applied force.
Procedure for inspecting the radial clearance of the main rotor bearings using a dial indicator.
Procedure for inspecting gaterotor radial and axial bearing clearances, including oil draining.
Steps for checking the clearance between the gaterotor and the shelf using feeler gauges.
Steps to perform gaterotor backlash inspection, measuring clearance between teeth and rotor groove.
Procedure for replacing the gaterotor assembly for specific compressor models.
Procedure for removing and installing the gaterotor assembly specifically for VSM 301-701 compressors.
Procedure for removing and installing the gaterotor assembly specifically for VSM 97-127 compressors.
Procedure for disassembling the gaterotor for VSS and VSM compressors, excluding VSM 97-127.
Procedure for disassembling the gaterotor specifically for VSM 97-127 compressors.
Overview of the shaft seal assembly and precautions for handling seal faces.
Procedure for replacing the compressor shaft seal for VSS/VSM units, including removal and installation steps.
Procedure for replacing the compressor shaft seal for VSH/VSSH units, including parts and pressure ranges.
Procedure for installing the shaft seal, including fitting components, lubricating, and tightening bolts.
Procedure for installing the shaft seal for specific part numbers, including fitting components and tightening.
Procedure for replacing the slide valve actuator assembly, including removal and installation steps.
Procedure for replacing the capacity or volume command shaft assemblies, including removal and installation.
Provides a table of inspection and maintenance tasks for VSH/VSSH compressors based on discharge and differential pressure.
Steps to prepare the unit for servicing, including electrical lockout and depressurization.
Procedure for measuring gaterotor float using a dial indicator and comparing to table values.
Procedure for inspecting the axial clearance of the main rotor bearings using a dial indicator.
Crucial instructions for handling seal faces to avoid contamination and damage during installation.
Guide to diagnosing and resolving issues with the slide valve actuator, including calibration problems.
Troubleshooting common problems like spontaneous calibration mode and motor issues.
Troubleshooting guide covering motor issues, intermittent operation, and output shaft problems.
Explanation of LED blink codes displayed by slide valve actuators for diagnostic purposes.
Guide to general problems and solutions, including low oil pressure, oil flow issues, and faulty readings.
Troubleshooting for oil loss issues, high oil temperature (liquid injection), and slide valve actuator alarms.
Troubleshooting for high amp draw, vibration, and excessive motor backspin.
Explains the process for submitting and processing warranty claims.
Step-by-step procedure for calibrating slide valve actuators using the hand-held tool.
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