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Endress+Hauser SpectraSensors 2-Pack Analyzer System - User Manual

Endress+Hauser SpectraSensors 2-Pack Analyzer System
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4900002256 Rev B
Hardware Installation and Maintenance Manual
2-Pack Analyzer System
Class I, Division 2, Grp. B, C and D, T3/T3C IP66
Class I, Zone 2 IIB+H2 T3/T3C IP66
Copyright © 2021 SpectraSensors, Inc. No part of this manual may be reproduced in
whole or in part without the express written permission of SpectraSensors, Inc.
SpectraSensors reserves the right to change product design and specifications at any
time without prior notice.
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Table of Contents

Questions and Answers:

Endress+Hauser SpectraSensors 2-Pack Analyzer System Specifications

General IconGeneral
CategoryMeasuring Instruments
ManufacturerEndress+Hauser
TypeSpectraSensors 2-Pack Analyzer System
Number of Analyzers2
Measurement PrincipleTunable Diode Laser Absorption Spectroscopy (TDLAS)
Operating Temperature-20°C to +50°C
Output4-20 mA, HART, Modbus
Enclosure RatingIP66
Measurement RangeDependent on the specific gas and application. Consult product documentation for specific ranges.

Summary

1: Introduction

Who Should Read This Manual

Guidance for individuals responsible for installation, operation, or maintenance.

How to Use This Manual

Instructions on navigating and understanding the manual's content and features.

Conventions Used In This Manual

Explanation of symbols, formatting, and interactive elements used throughout the document.

General Warnings and Cautions

Alerts about potential hazards and important operational information.

SpectraSensors Overview

Brief history and company background of SpectraSensors.

About the Gas Analyzers

Overview of the 2-Pack analyzer system's technology and components.

How the Analyzers Work

Explanation of the tunable diode laser absorption spectroscopy (TDLAS) principle.

Getting to Know the Analyzer

Introduction to the physical layout and components of the 2-Pack analyzer.

2: Safety

Potential Risks Affecting Personnel

Identification of hazards and risks encountered during analyzer servicing.

Mitigating Risks

Procedures and precautions to minimize potential risks during operation and maintenance.

Exposure to Process Gases

Safety measures for handling process gases and preventing exposure.

Electrocution Hazard

Precautions and procedures to prevent electric shock during maintenance.

Explosion Hazard

Safety measures to prevent ignition sources in hazardous areas.

3: Installation

What Should be Included in the Shipping Box

List of items expected to be found in the analyzer shipping crate.

Lifting;Carrying the Analyzer

Guidelines and recommendations for safely handling and moving the analyzer unit.

Inspecting the Analyzer

Procedure for checking the analyzer for damage after unpacking.

Mounting and Installing the Analyzer

Detailed steps for physically mounting and connecting the analyzer system.

Connecting Electrical Power to the Analyzer

Instructions for safely connecting the analyzer to a power source.

Protective Chassis and Ground Connections

Guidelines for establishing proper grounding for safety and system integrity.

To Connect Electrical Power to Analyzer A

Procedure for wiring electrical power to the Analyzer A unit.

To Connect Electrical Power to Analyzer B

Procedure for wiring electrical power to the Analyzer B unit.

Connecting Electrical Power to the SCS Enclosure Heater

Instructions for connecting power to the Sample Conditioning System (SCS) heater.

Connecting the Output Signals and Alarms

Procedures for connecting signal output loops and alarm indicators.

To Connect Analyzer A Signal and Alarm Cables

Steps for wiring signal and alarm cables for Analyzer A.

To Connect the Analyzer B Signal and Alarm Cables

Steps for wiring signal and alarm cables for Analyzer B.

Changing the 4-20 mA Current Loop Mode

Instructions for switching the current loop output between source and sink modes.

To Test and Adjust 4-20 mA Zero and Span

Steps for testing and adjusting the 4-20 mA output zero and span.

4: Sample Conditioning System

Connecting the Gas Lines

Procedure for connecting sample supply and return lines to the SCS.

To Connect the Pneumatic Valve Source (if applicable)

Instructions for connecting instrument air or nitrogen control gas sources.

Connecting the Validation Gas Source (if Applicable)

Procedure for connecting a validation gas source to the SCS.

Conditioning the SCS Tubing

Procedure for conditioning the SCS tubing to ensure accurate sample readings.

About the SCS

Description of the SpectraSensors SCS design and function.

Checking the SCS Installation

Procedure for verifying the correct installation of the entire SCS.

Starting Up the SCS

Procedures for initiating the Sample Conditioning System startup sequence.

Shutting Down the SCS

Procedures for safely powering down the Sample Conditioning System.

To Isolate the Measurement Cell for Short-Term Shutdown

Steps to isolate the measurement cell for maintenance while bypass continues.

To Purge for Shipment;Relocation

Steps for purging the system before shipping or relocation.

Appendix A: Specifications

Performance

Key performance metrics for the 2-Pack analyzer, including concentration and repeatability.

Application Data

Environmental, pressure, flow rate, and contaminant data for analyzer operation.

Electrical & Communications

Specifications for power input, current draw, and communication interfaces.

Area Classification

Hazardous area classifications (Class, Division, Group, Temperature Code, IP Rating).

Spare Parts

Analyzer A

List of replacement parts for Analyzer A, including control boards and power supplies.

Analyzer B

List of replacement parts for Analyzer B, including control boards and power supplies.

Pressure Sensor Options

Replacement parts for pressure sensors, including kits and cables.

Sample Conditioning System

Replacement parts for SCS components like filters, flow meters, and regulators.

Appendix B: Maintenance and Troubleshooting

Gas Leaks

Troubleshooting steps for identifying and resolving gas leaks in the system.

Contamination

Procedures for cleaning gas sampling lines and preventing contamination.

Excessive Sampling Gas Temperatures and Pressures

Troubleshooting and alarm conditions related to gas temperature and pressure.

Peak Tracking Reset Procedure

Procedure for resetting the peak tracking function if it becomes lost.

Cleaning the Sampling Lines

Procedure for cleaning the gas sampling lines to maintain performance.

Cleaning the Mirrors

Procedure for cleaning internal mirrors to maintain optical performance.

To Replace the Stainless Steel Mirror

Procedure for replacing stainless steel mirrors in specific measurement cells.

Pressure Sensor Replacement

Procedure for replacing the pressure sensor in 8m and 28m measurement cells.

Periodic SCS Maintenance

Routine checks and maintenance schedule for the Sample Conditioning System.

SCS Status Check

Steps to perform a status check on the SCS to identify potential issues.

To Check the Filter

Procedure for inspecting and checking the filter element for obstructions.

To Replace the Filter

Step-by-step instructions for replacing the filter element in the SCS.

Servicing the H2 S Scrubber

Information on scrubber material lifespan and replacement indicators for H2S.

Instrument Issues

Troubleshooting common analyzer problems and their solutions.

Packing

Procedures for packing the analyzer system for shipment or storage.

Storage

Recommended environmental conditions for storing the packaged analyzer.

Service Contact

Information on how to contact SpectraSensors service for support or repairs.

Service Repair Order

Procedure for obtaining a Service Repair Order (SRO) for returning equipment.

Warranty

Details of the product warranty, coverage, and claim procedures.

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