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Endress+Hauser SpectraSensors SS500e User Manual

Endress+Hauser SpectraSensors SS500e
116 pages
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SS3000eSS500e/SS2000e
SS500e/SS2000e/SS3000e
Gas Analyzer
Hardware Installation and
Maintenance Manual
P/N 4900002230 rev D

Table of Contents

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Endress+Hauser SpectraSensors SS500e Specifications

General IconGeneral
Measurement PrincipleTunable Diode Laser Absorption Spectroscopy (TDLAS)
Device TypeGas Analyzer
MountingWall or pipe mounting
Measured GasCarbon Dioxide (CO2), Methane (CH4), Hydrogen Sulfide (H2S), Ammonia (NH3)
Response TimeTypically < 2 seconds (application dependent)
Operating Temperature-20 to +50 °C (-4 to +122 °F)
Operating PressureUp to 10 bar (145 psi)
Power Supply24 VDC
Communication ProtocolModbus RTU, Ethernet
Enclosure RatingIP66 / NEMA 4X
Outputs4-20 mA
Measurement RangeDepends on the gas being measured (e.g., O2: 0-100%, CO2: 0-100%, CH4: 0-100%)

Summary

1 - Introduction

How the Analyzers Work

Explains the fundamental principles behind the analyzer's operation.

Wavelength Modulation Spectroscopy (WMS) Signal Detection

Details the sophisticated signal detection technique used by the analyzers.

2 - Safety

Potential Risks Affecting Personnel

Addresses actions for hazardous situations during analyzer service.

Mitigating Risks

Provides instructions to mitigate associated risks during operation.

Exposure to Process Gases

Details precautions for handling process gases during maintenance.

Exposure to Toxic Gas (H2S)

Outlines procedures for suspected leaks of toxic gas.

Electrocution Hazard

Warns about risks associated with electrical shock and how to avoid them.

Explosion Hazard

Advises on controlling ignition sources in hazardous areas.

3 - Installation

Installing the Analyzer and SCS

Outlines the steps for mounting and connecting the analyzer and SCS.

Hardware and Tools for Installation

Lists necessary hardware and tools for completing the installation process.

Mounting the Analyzer

Details the procedures and considerations for physically mounting the analyzer.

To Mount the Analyzer

Provides specific steps for selecting a location and mounting the analyzer.

Connecting Electrical Power to the Analyzer

Explains how to connect the analyzer to a power source safely.

Protective Chassis and Ground Connections

Details requirements for connecting protective and chassis grounds.

To Connect Electrical Power to the Analyzer

Step-by-step guide to connecting the analyzer to its power supply.

Connecting Electrical Power to the Enclosure Heater

Instructions for connecting power to the enclosure heater unit.

Connecting the Output Signals and Alarms

Explains how to connect current loop, serial, and digital outputs/alarms.

To Connect the Output Signals

Step-by-step instructions for connecting output signals and alarms.

Changing the 4-20 mA Current Loop Mode

Explains how to switch the current loop output between source and sink modes.

To Scale the Current Loop Signal

Details how to adjust the current loop signal for proper calibration.

Connecting the Gas Lines

Provides instructions for connecting the sample supply and return gas lines.

To Connect the Sample Supply Line

Step-by-step guide for connecting the sample supply tubing.

To Connect the Sample Return

Step-by-step guide for connecting the sample return tubing.

4 - Sample Conditioning System

Starting Up the SCS

Describes the process for initiating the SCS after installation.

To Start Up the Analyzer on Process Sample

Explains how to start the analyzer using the process sample stream.

Shutting Down the SCS

Provides procedures for shutting down the Sample Conditioning System.

Appendix B: Troubleshooting & Maintenance

Gas Leaks

Discusses common causes of erroneous measurements due to air leaks.

Contamination

Explains reasons for contamination and line cleaning.

Cleaning the Mirrors

Provides procedures and precautions for cleaning analyzer mirrors.

Pressure Sensor Replacement

Details the process and tools needed to replace a pressure sensor.

To Replace the Pressure Sensor

Step-by-step guide for replacing the pressure sensor unit.

Instrument Problems

Lists common instrument issues and their potential solutions.

Service Contact

Provides information on how to contact technical service for support.

Before Contacting Technical Service

Lists information to prepare before contacting technical support.

Service Repair Order

Details the process for obtaining a Service Repair Order (SRO).

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