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Entrematic Ditec NeoS - User Manual

Entrematic Ditec NeoS
148 pages
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Ditec NeoS / NeoS+
www.entrematic.com
IP2160 • 2017-04-12

Table of Contents

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Summary

General Safety Precautions

Installer Safety and Product Handling

Safety guidelines for qualified personnel during installation and handling of components.

Environmental and Structural Safety

Ensuring safe installation environment, structural integrity, and proper use of safety devices.

User Safety and Operation

Safe Usage and Hazard Avoidance

Precautions for users to avoid hazards, ensure proper operation, and supervise children.

Child Safety and Supervision

Specific precautions regarding children's interaction with the automated gate.

Specific Operating and Disposal Rules

Rules for motor idle operation, avoiding operating range, and equipment disposal.

Declaration of Incorporation of Partly Completed Machinery

Manufacturers Declaration and Compliance

Manufacturer's declaration of conformity with relevant directives and standards.

Machinery Directive Compliance for Installers

Installer Obligations and Documentation

Details installer's duties regarding technical data sheets, EC declarations, and affixing EC marking.

Technical Specifications

NES300;NES400 Model Specifications

Technical details for NES300 and NES400 series including power, fuse, speed, and protection.

NES600 Model Specifications

Technical details for NES600 series including power, fuse, speed, and protection.

NES1000 Model Specifications

Technical details for NES1000 series including power, fuse, speed, and protection.

Operating Instructions

Service Class and Performance Factors

Explanation of service class, applications, performance characteristics, and influencing factors.

Standard Installation

Component Identification and Wiring

Identifies standard installation components and provides guidelines for power supply and wiring.

Installation Connectivity and Safety Separation

Focuses on power supply connection via switch and separating mains from low voltage wiring.

Dimensions

Gate Automation Dimensions

Provides overall physical dimensions for the Ditec NeoS/NeoS+ gate automation.

Main Components

Key Automation Component Overview

Illustrates and lists the primary components of the gate automation system for identification.

Installation

General Installation Notes

General recommendations regarding DITEC accessories and measurement units.

Preliminary Checks

Gate and Sliding Mechanism Checks

Ensures stability of the wing, wheels, guides, and proper fitting of stops/safety edges.

Safety Device Placement Strategy

Instruction to install safety devices at the wing's end to mitigate collision force.

Base Plate Position

Base Plate Installation Procedures

Steps for inserting anchor ties, securing screws, and preparing the concrete base for the plate.

Alternative Base Plate Mounting

Guidance on using M8 plugs for fixing the base plate to an already prepared concrete base.

Gearmotor Installation

Gearmotor Mounting and Adjustment

Instructions for releasing, positioning, and adjusting the gearmotor on the base plate.

Securing the Gearmotor and Flood Warning

Details on fixing the gearmotor and a warning about raising it to prevent flooding.

Rack Installation

Rack Attachment and Alignment

Procedure for placing and fixing the rack along the gate, aligning it with the pinion.

Rack;Pinion Adjustment and Lubrication

Guide to adjust gearmotor for correct pinion-rack play and apply lubrication.

Operation with Virtual Encoder

Virtual Encoder System Functionality

Explains NEOS gearmotors use virtual encoders and automatic slowdown at end stops.

Magnetic Limit Switch Installation and Adjustment

Magnetic Limit Switch Installation

Instructions for installing limit switch brackets on the rack for precise gate stopping.

Limit Switch Adjustment for Smooth Stops

Adjusting limit switches to ensure the gate stops approximately 20mm before mechanical stops.

Chain Drive Kit Installation

Chain Drive Kit Assembly Steps

Detailed steps for removing pinion, fixing plate, inserting pinions, and passing chain.

Connecting Chain to Gate and Tie Rod

Instructions for attaching chain brackets to the gate and connecting the chain to the tie rod.

Timing of Chain Drive Kit Installation

Important note to install the chain drive kit before securing the gearmotor to the base plate.

Chain Drive Kit Adjustments

Chain Tensioning and Securing

Ensuring correct distance between pinion and tie rod, securing chain with nuts.

Gearmotor Drive Direction Inversion

Warning that the chain traction kit installation inverts the gearmotor drive direction.

Identifying Opening Direction (LF;RT)

Explanation of 'LF' for Right-hand opening and 'RT' for Left-hand opening.

Electrical Connections

Wiring and Control Panel Setup Reference

Refers to CS12E/CS12M manuals for gearmotor wiring and start-up procedures.

Power Supply Wiring and Safety Precautions

Connecting the power supply with an omnipolar switch and ensuring system protection.

Cable Management and Separation

Guidelines for cable type, section, unsheathing, fasteners, and separating power/low voltage wires.

Internal Photocell Installation and Safety

Installing photocells, compliance with standards, and connecting safety contacts.

Operating Instructions

General Precautions for Safe Use

Key safety warnings and guidelines for users to ensure safe operation of the automated gate.

Manual Release Instructions

Motor Idle Operation for Release

Instructions on using the key to manually release and open/close the gate when the motor is idle.

Hatch Closed Release Prevention

Warning that the release microswitch prevents maneuvers when the hatch is closed.

Regular Safety Checks and Accessories

Periodic Safety Checks and Maintenance

Instructions for performing safety checks every 6 months and advice on repairs by qualified personnel.

Safety Device Installation and Functionality

Details on installing and checking safety devices like photocells, safety edges, and radio systems.

Troubleshooting and Alarms

Common Gate Operation Problems and Causes

Lists common issues like no power, short-circuits, friction, and their possible causes.

Signalling and Alarm Indicators

Explains LED signals for power status, normal operation, alarms, and release door status.

Installer Responsibilities and Maintenance Record

Use of Original Spare Parts and Information

Emphasizes using original spare parts and providing users with operation information.

Maintenance Record Keeping

Installer must keep a maintenance record showing all routine and extraordinary work performed.

Summary

General Safety Precautions

Installer Safety and Product Handling

Safety guidelines for qualified personnel during installation and handling of components.

Environmental and Structural Safety

Ensuring safe installation environment, structural integrity, and proper use of safety devices.

User Safety and Operation

Safe Usage and Hazard Avoidance

Precautions for users to avoid hazards, ensure proper operation, and supervise children.

Child Safety and Supervision

Specific precautions regarding children's interaction with the automated gate.

Specific Operating and Disposal Rules

Rules for motor idle operation, avoiding operating range, and equipment disposal.

Declaration of Incorporation of Partly Completed Machinery

Manufacturers Declaration and Compliance

Manufacturer's declaration of conformity with relevant directives and standards.

Machinery Directive Compliance for Installers

Installer Obligations and Documentation

Details installer's duties regarding technical data sheets, EC declarations, and affixing EC marking.

Technical Specifications

NES300;NES400 Model Specifications

Technical details for NES300 and NES400 series including power, fuse, speed, and protection.

NES600 Model Specifications

Technical details for NES600 series including power, fuse, speed, and protection.

NES1000 Model Specifications

Technical details for NES1000 series including power, fuse, speed, and protection.

Operating Instructions

Service Class and Performance Factors

Explanation of service class, applications, performance characteristics, and influencing factors.

Standard Installation

Component Identification and Wiring

Identifies standard installation components and provides guidelines for power supply and wiring.

Installation Connectivity and Safety Separation

Focuses on power supply connection via switch and separating mains from low voltage wiring.

Dimensions

Gate Automation Dimensions

Provides overall physical dimensions for the Ditec NeoS/NeoS+ gate automation.

Main Components

Key Automation Component Overview

Illustrates and lists the primary components of the gate automation system for identification.

Installation

General Installation Notes

General recommendations regarding DITEC accessories and measurement units.

Preliminary Checks

Gate and Sliding Mechanism Checks

Ensures stability of the wing, wheels, guides, and proper fitting of stops/safety edges.

Safety Device Placement Strategy

Instruction to install safety devices at the wing's end to mitigate collision force.

Base Plate Position

Base Plate Installation Procedures

Steps for inserting anchor ties, securing screws, and preparing the concrete base for the plate.

Alternative Base Plate Mounting

Guidance on using M8 plugs for fixing the base plate to an already prepared concrete base.

Gearmotor Installation

Gearmotor Mounting and Adjustment

Instructions for releasing, positioning, and adjusting the gearmotor on the base plate.

Securing the Gearmotor and Flood Warning

Details on fixing the gearmotor and a warning about raising it to prevent flooding.

Rack Installation

Rack Attachment and Alignment

Procedure for placing and fixing the rack along the gate, aligning it with the pinion.

Rack;Pinion Adjustment and Lubrication

Guide to adjust gearmotor for correct pinion-rack play and apply lubrication.

Operation with Virtual Encoder

Virtual Encoder System Functionality

Explains NEOS gearmotors use virtual encoders and automatic slowdown at end stops.

Magnetic Limit Switch Installation and Adjustment

Magnetic Limit Switch Installation

Instructions for installing limit switch brackets on the rack for precise gate stopping.

Limit Switch Adjustment for Smooth Stops

Adjusting limit switches to ensure the gate stops approximately 20mm before mechanical stops.

Chain Drive Kit Installation

Chain Drive Kit Assembly Steps

Detailed steps for removing pinion, fixing plate, inserting pinions, and passing chain.

Connecting Chain to Gate and Tie Rod

Instructions for attaching chain brackets to the gate and connecting the chain to the tie rod.

Timing of Chain Drive Kit Installation

Important note to install the chain drive kit before securing the gearmotor to the base plate.

Chain Drive Kit Adjustments

Chain Tensioning and Securing

Ensuring correct distance between pinion and tie rod, securing chain with nuts.

Gearmotor Drive Direction Inversion

Warning that the chain traction kit installation inverts the gearmotor drive direction.

Identifying Opening Direction (LF;RT)

Explanation of 'LF' for Right-hand opening and 'RT' for Left-hand opening.

Electrical Connections

Wiring and Control Panel Setup Reference

Refers to CS12E/CS12M manuals for gearmotor wiring and start-up procedures.

Power Supply Wiring and Safety Precautions

Connecting the power supply with an omnipolar switch and ensuring system protection.

Cable Management and Separation

Guidelines for cable type, section, unsheathing, fasteners, and separating power/low voltage wires.

Internal Photocell Installation and Safety

Installing photocells, compliance with standards, and connecting safety contacts.

Operating Instructions

General Precautions for Safe Use

Key safety warnings and guidelines for users to ensure safe operation of the automated gate.

Manual Release Instructions

Motor Idle Operation for Release

Instructions on using the key to manually release and open/close the gate when the motor is idle.

Hatch Closed Release Prevention

Warning that the release microswitch prevents maneuvers when the hatch is closed.

Regular Safety Checks and Accessories

Periodic Safety Checks and Maintenance

Instructions for performing safety checks every 6 months and advice on repairs by qualified personnel.

Safety Device Installation and Functionality

Details on installing and checking safety devices like photocells, safety edges, and radio systems.

Troubleshooting and Alarms

Common Gate Operation Problems and Causes

Lists common issues like no power, short-circuits, friction, and their possible causes.

Signalling and Alarm Indicators

Explains LED signals for power status, normal operation, alarms, and release door status.

Installer Responsibilities and Maintenance Record

Use of Original Spare Parts and Information

Emphasizes using original spare parts and providing users with operation information.

Maintenance Record Keeping

Installer must keep a maintenance record showing all routine and extraordinary work performed.

Entrematic Ditec NeoS Specifications

General IconGeneral
TypeSliding gate opener
Power Supply230V AC
Motor Voltage24V DC
Operating Temperature-20°C to +55°C
Max Gate Weight600 kg
Motor TypeDC
Safety FeaturesObstacle detection
Control OptionsRemote control, push button

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