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ep RPL201 - User Manual

ep RPL201
73 pages
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Part No.508000004501
V2 10/2022
Operation Manual
RPL301
RPL251
RPL201
RPL201H
Electric pallet trcuk

Questions and Answers

Summary

Manual Introduction and Safety

Explanations on the Manual

Explains potential differences between manual and actual product.

Safety Signs Explained

Explains DANGER, WARNING, CAUTION, NOTE symbols.

Intended Use and Truck Description

Intended Use Guidelines

Specifies intended applications and relevant regulations.

Technical Description of the Truck

Details truck construction, braking, lifting, and control handle.

User Responsibilities and Modifications

Equipment User Obligations

Defines user responsibilities for safety and operation.

Modification Restrictions

Outlines prohibitions and strict conditions for truck modification.

Wind Load Considerations

Advises on wind impact on stability and load handling.

Conformity and Legal Requirements

CE and UKCA Markings

Explains conformity markings for EU and UK market compliance.

Declaration of Conformity

Declares truck conformity with EU and UK directives and regulations.

Nameplates and Alarming Labels

Identification Labels and Symbols

Displays truck ID labels and safety symbols like pinch warnings.

Truck Nameplate Details

Details the information provided on the truck's main nameplate.

Lithium-ion Battery Nameplate

Explains the information found on the lithium-ion battery nameplate.

Operation Safety and Conditions

Utilization Safety Specifications

Covers ambient temperature, rainwater use, EN standards, and EMC.

Improper Use Guidelines

Details incorrect truck usage and related warnings.

EN Standards and EMC

Covers sound level standards and electromagnetic compatibility (EMC).

Conditions for Application

Specifies required working conditions and application guidelines.

Truck Stability

Lists reasons for stability loss and how to maintain it.

Truck Overview and Controls

Component Identification

Identifies and labels the main components of the electric pallet truck.

Control Handle and Key Switch

Explains control handle functions and key switch operation.

Display Instrument Interpretation

Explains startup display and operational indicators on the instrument panel.

Truck Use and Operation

Preparation for Use: Daily Checklist

Provides a checklist for daily pre-operation inspections by operators.

Commissioning and Wheel Flattening

Details commissioning steps and addresses wheel flattening after parking.

Truck Starting Procedure

Step-by-step instructions on how to start the electric pallet truck.

Running, Steering, and Braking

Running Modes and Controls

Details pedestrian vs. stand-on modes and platform folding.

Steering and Braking Systems

Explains steering, mechanical operating brake, and reverse braking.

Advanced Braking and Safety Switches

Explains regenerative braking, emergency reverse, and stop switches.

Goods Handling and Parking

Lifting and Lowering Operations

Details lifting and lowering pallet forks using control buttons.

Secure Parking Procedures

Steps for safely parking the truck, lowering forks, and powering off.

Driving and Slope Operations

Forward and Reverse Movement

Explains how to control the truck's forward and reverse drive directions.

Pallet Loading and Transport

Guides on approaching, inserting forks, adjusting height, and transport.

Unloading Operations

Details driving to location and lowering load to unload.

Ascending, Descending, and Starting on Slopes

Guidelines for ascending, descending, and starting on slopes safely.

Truck Transportation and Manual Movement

Secure Transport and Tie-down

Instructions on securing the truck with blocks, ropes, or straps for transport.

Moving a Failed Truck

Steps for moving a truck that has become immobile due to failure.

Lithium-Ion Battery Information

Battery Conformity and Handling Guidelines

Declares conformity and lists essential handling guidelines.

Intended Use, Misuse, and Accessories

Defines limits, misuse scenarios, approved accessories, and BMS function.

Lithium-ion Battery Safety Warnings

Safety instructions on handling, PPE, and electrical hazards.

Handling Faulty or Discarded Batteries

Guidelines for monitoring, temporary storage, and disposal of damaged batteries.

Lithium-ion Battery Transportation

Regulations and precautions for transporting lithium-ion batteries, including labeling.

Battery Recycling and Disposal

Outlines requirements for recycling and proper disposal of lithium-ion batteries.

Battery Charging and Storage

Details charging procedures, temperature ranges, and storage recommendations.

Common Lithium-ion Battery Problems

Lists common battery issues and their solutions.

Battery Cleaning and Life Optimization

Recommends cleaning methods and using BMS to optimize battery life.

Lead-Acid Battery Information

Lead-Acid Battery Safety and Warnings

Covers safety, electrolyte hazards, hydrogen production, and warnings.

Battery Pre-Use Checks, Discharging, and Charging

Details checks, discharge precautions, and charging procedures.

Battery Temperature and Maintenance

Discusses temperature effects, daily charging checks, and weekly electrolyte checks.

Monthly Maintenance and Normal Battery Status

Outlines monthly checks and how to identify normal battery status.

Battery Care and Storage

Provides instructions for cleaning, insulation checks, and storing batteries.

Lead-Acid Battery Fault Analysis

Battery Charge and Electrolyte Faults

Analyzes faults for charge issues and improper electrolyte addition.

Electrode, Shedding, Overcharging & Discharge Faults

Covers sulfation, shedding, overcharging, and discharge faults with causes/solutions.

Circuit, Electrode, and Leakage Faults

Addresses short circuits, reverse electrodes, and battery leaks with remedies.

ep RPL201 Specifications

General IconGeneral
Brandep
ModelRPL201
CategoryTrucks
LanguageEnglish

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