276
GEARCASE
GEARCASE REMOVAL AND INSTALLATION
GEARCASE REMOVAL
AND INSTALLATION
Gearcase Removal
Remove pin and washer from shift rod lever to
release the lower shift rod.
Note where the index mark on the gearcase aligns
with the index number of the adjustable trim tab so
the trim tab can be installed in the same position.
Remove the trim tab retaining screw and trim tab
from the gearcase.
Remove the forward screw with washer and
recessed retaining screw.
Remove the four gearcase retaining screws.
Remove the gearcase assembly from the exhaust
housing, being careful not to bend the shift rod.
Gearcase Installation
IMPORTANT: Before installing gearcase, shift
rod adjustment MUST be checked. Refer to
SHIFT ROD ADJUSTMENT on p. 280.
Coat the driveshaft splines with Moly Lube. DO
NOT coat top surface of the driveshaft as lubricant
WARNING
To prevent accidental starting while ser-
vicing, twist and remove all spark plug
leads.
During service, the outboard may drop
unexpectedly. Avoid personal injury;
always support the outboard’s weight with
a suitable hoist or the tilt support bracket
during service.
1. Shift rod screw 002171
1. Trim tab
2. Trim tab retaining screw
001996
1
2
1
1. Forward screw
2. Recessed screw
001995
1. Gearcase retaining screws 001994
WARNING
During service, the outboard may drop
unexpectedly. Avoid personal injury;
always support the outboard’s weight with
a suitable hoist or the tilt support bracket
during service.
1
2
1
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