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FLIGHT DESIGN CT - User Manual

FLIGHT DESIGN CT
66 pages
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THIS DOCUMENT IS THE PROPERTY OF FLIGHT DESIGN
AND MAY NOT BE CITED, REPRODUCED, DISCLOSED OR DISTRIBUTED IN WHOLE OR IN PART
WITHOUT PRIOR EXPRESS WRITTEN PERMISSION OF FLIGHT DESIGN
Template No.: PZ 0100 0034_00
Supplement S3 to the
Airplane Maintenance Manual (AMM)
CTLS-LSA with ROTAX 912 iS
Airplane Type : CT
Airplane Model : CTLS-LSA
Airplane Registration Number : _______________
Airplane Serial Number : _______________
Document Number : AF 0480 0011
Date of Issue : 05-Aug-12
This Manual is Approved on the Basis of Manufacturer Self Declaration
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Summary

Record of Supplement Revisions

List of Effective Sections

Chapter 01 - Introduction

01-00.1 General

Provides general information about the supplement and its purpose.

01-00.2 Approval

Details the manual's approval basis and compliance with industry standards.

01-00.3 Certification Basis

Outlines the compliance of engines and installation with relevant standards.

01-00.4 Manufacturer Contact

Provides contact information for the aircraft manufacturer, Flight Design GmbH.

01-00.5 Recovery of Certification Data

Informs how to recover certification documentation if the original manufacturer is unavailable.

01-00.6 General Safety Information

Presents crucial safety warnings and precautions for performing maintenance.

01-00.7 Source to Purchase Parts

Details how and where to order spare parts directly from the manufacturer.

01-00.8 List of Disposable Replacement Parts

Lists disposable parts with their recommended replacement intervals.

01-00.9 Recommended Torque Values

Refers to the basic AMM for recommended torque values for fasteners.

Chapter 02 - Organization and Handling of the Supplement

02-00.1 Supplement Structure

Explains the ATA 100 structure for chapters, sections, and numbering systems.

02-00.1.2 Page Numbering System

Describes the format for page numbering, combining chapter, section, and page numbers.

02-00.1.3 Figures

Explains the numbering convention for figures within the supplement.

02-00.1.4 Warnings, Cautions and Notes

Defines symbols used for warnings, cautions, and notes to convey important information.

02-00.1.5 Abbreviations

Provides a glossary of abbreviations used throughout the AMM.

02-00.2 Supplement Handling

Covers procedures related to handling the supplement, including updates and feedback.

02-00.2.1 Record of Revisions

Explains the purpose of the Record of Revisions for tracking changes.

02-00.2.2 List of Effective Sections

Describes how the List of Effective Sections indicates section status and effective dates.

02-00.2.3 Feedback Template

Instructs users to use the feedback template for reporting maintenance issues.

Chapter 04 - Airworthiness Limitations

04-00.1 General

Introduces the section on mandatory limitations established by the airframe manufacturer.

04-00.2 Environmental Limitations

States that environmental limitations from the basic AMM remain valid.

04-00.3 Operational Limitation

States that operational limitations from the basic AMM remain valid.

04-00.4 Life Limited Components

Clarifies that the engine installation has no life-limited components.

Chapter 05 - Time Limits and Maintenance Check

05-00.1 General

Introduces the chapter on time limits and maintenance checklists for the aircraft.

05-00.2 Levels of Certification

Defines the certification levels (Pilot/Owner, RLSA-M, A&P) for performing maintenance.

SECTION 05-10 - Time Limits

Details the scheduled maintenance time limits recommended by the manufacturer.

05-10.1 General

States that all scheduled maintenance checks have defined time limits.

05-10.2 Scheduled Maintenance Time Limits

Lists scheduled maintenance intervals like 100-hour, 25-hour, and annual checks.

05-10.3 Component Time Limits

Lists aircraft components requiring replacement or overhaul at specific times.

SECTION 05-20 - Scheduled Maintenance Check

Provides the scheduled maintenance checklist for the CTLS-LSA aircraft.

05-20.1 General

Instructs on performing checks at specified intervals and by authorized personnel.

05-20.2 Scheduled Maintenance Checklist Procedures

Covers key procedures within the scheduled maintenance checklist.

05-20.2.3 Run-Up and Preparations

Details engine run-up, post run-up, and pre-inspection procedures.

05-20.2.5 Propulsion System Inspection

Covers inspection of the engine and propeller system.

05-20.2.6 Return to Service

Specifies final checks and record-keeping before returning the aircraft to service.

05-20.3 Flight-Line Check

Describes the daily pre-flight and post-flight checks for the aircraft.

05-20.3.1 General

Explains that flight-line checks include pre-flight and post-flight inspections.

05-20.3.2 Pre-Flight Check

Details the pre-flight inspection items to ensure aircraft condition for flight.

05-20.3.3 Post-Flight Check

Outlines the post-flight inspection items and logbook recording requirements.

SECTION 05-30 - Unscheduled Maintenance Check

Refers the user to the manufacturer for instructions on unscheduled maintenance.

Chapter 11 - Placards and Markings

11-00.1 General

Introduces the chapter concerning exterior and interior placards and markings.

11-00.2 Placards and Markings

Lists the specific markings and placards found on the aircraft, such as fuel type.

Section 12-10 - Replenishing

12-10.1 General

Introduces the section providing instructions for replenishing procedures.

12-10.2 Replenishing Practices

Details practices for refueling and defueling the aircraft, including fuel specifications.

12-10.2.1 Refueling and Defueling

Provides specific details on fuel content, maximum usable fuel, and fuel specifications.

12-10.2.2 Fuel Contamination Test

Details the daily procedure for testing fuel for contamination.

12-10.2.3 Fuel Flow Rate Check

Details the procedure for checking the fuel flow rate from each tank.

Chapter 28 - Fuel System

28-00.1 General

Introduces the chapter describing the aircraft's fuel system.

28-00.2 Description

Details the components and layout of the fuel system, including tanks and pumps.

28-00.3 Maintenance Practices

Covers maintenance procedures for the fuel system components.

28-00.3.1 Fuel System Inspections

Outlines procedures for inspecting fuel system components like filters and lines.

28-00.3.2 Fuel Pumps Block Removal and Installation

Provides instructions for removing and installing the fuel pumps block.

28-00.3.3 Fuel Hoses and Lines Replacement

Directs users to the ROTAX manual or manufacturer for fuel line replacement.

Chapter 71 - Engine

71-00.1 General

Introduces the chapter on engine systems.

71-00.2 Description

Describes the ROTAX 912 iS/iSc engine, its features, and systems.

71-00.3 Maintenance Practices

Covers maintenance procedures related to the engine.

71-00.3.1 Engine Cowlings Removal

Details the procedure for removing and reinstalling the engine cowlings.

71-00.3.2 Engine Mount Inspection

Outlines the inspection procedure for the engine mount and its components.

71-00.3.3 Air Intake Inspection

Describes the inspection of the air intake system, including the air filter.

71-00.3.4 Starter Replacement

Refers to the engine manufacturer's manual for starter replacement.

71-00.3.5 Generator Replacement

Refers to the engine manufacturer's manual for generator replacement.

71-00.3.6 Other Engine Maintenance

Covers engine maintenance not otherwise defined, referring to the Rotax manual.

Chapter 75 - Cooling

75-00.1 General

Introduces the chapter on engine cooling maintenance.

75-00.2 Description

Describes the liquid cooling system, radiators, and thermostat.

75-00.3 Maintenance Practices

Covers maintenance procedures for the engine cooling system.

75-00.3.1 Cooling Inspection

Details the inspection procedure for the engine cooling system components.

75-00.3.2 Cooling Hoses and Lines Replacement

Directs users to contact the manufacturer for cooling hose and line replacement.

Chapter 76 - Engine Controls

76-00.1 General

Introduces the chapter on engine controls maintenance.

76-00.2 Description

Describes the throttle quadrant and its components.

76-00.3 Maintenance Practices

Covers maintenance procedures for engine control systems.

76-00.3.1 Throttle Box Inspection

Details the inspection procedure for the throttle box and its controls.

Chapter 78 - Exhaust

78-00.1 General

Introduces the chapter on engine exhaust system maintenance.

78-00.2 Description

Describes the powerplant exhaust system, including muffler and pipes.

78-00.3 Maintenance Practices

Covers maintenance procedures for the exhaust system.

78-00.3.1 Exhaust Muffler Removal

Details the procedure for removing the exhaust muffler and pipes.

78-00.3.2 Exhaust Muffler and Pipes Inspection

Outlines the inspection procedure for the exhaust muffler and pipes.

Chapter 79 - Oil System

79-00.1 General

Introduces the chapter on engine oil system maintenance.

79-00.2 Description

Describes the engine oil system variants and components.

79-00.3 Maintenance Practices

Covers maintenance procedures for the engine oil system.

79-00.3.1 Oil System Inspection

Details the inspection procedure for the oil system components.

79-00.3.2 Oil Hoses and Lines Replacement

Directs users to contact the manufacturer for oil hose and line replacement.

FLIGHT DESIGN CT Specifications

General IconGeneral
ManufacturerFlight Design
ModelCT
TypeLight Sport Aircraft
Seating Capacity2
EngineRotax 912
Service Ceiling4, 572 m (15, 000 ft)
Max Takeoff Weight600 kg
Engine Power100 hp
Stall Speed65 km/h
Range1, 300 km
Fuel Capacity130 liters
Rate of climb5 m/s

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