995367 – Revision A Page 2 of 39
Contents
1.0 – Introduction ...................................................................................................................................................................... 3
2.0 – Safety Precautions ............................................................................................................................................................ 3
3.0 – Annual Servicing ................................................................................................................................................................ 4
4.0 – Test Procedure .................................................................................................................................................................. 5
5.0 – Tools, Equipment and Lubricants Required for Servicing.................................................................................................. 6
6.0 – Decommissioning .............................................................................................................................................................. 7
7.0 – Spare Parts List .................................................................................................................................................................. 8
8.0 – Troubleshooting ................................................................................................................................................................ 9
8.1 - Hoist doesn’t turn on .................................................................................................................................................... 9
8.2 - Hoist doesn’t charge ................................................................................................................................................... 10
8.3 - Hoist doesn’t lift .......................................................................................................................................................... 10
8.4 - Hoist doesn’t Lift Load Correctly – Stop/Start Action ................................................................................................. 11
8.5 - Hoist is functioning but LCD and/or LED is inactive .................................................................................................... 11
8.6 - Hoist E-Stop button not working ................................................................................................................................ 11
8.7 - Hoist Leg Actuator is not responding .......................................................................................................................... 12
8.8 - Hoist has Power but does not respond to Handset commands .................................................................................. 12
8.9 – Hoist doesn’t respond to the correct Handset commands ........................................................................................ 13
8.10 – Troubleshooting – Hoist Safety Mechanisms ........................................................................................................... 13
9.0 – Servicing – Removal and Replacement ................................................................................................................... 14
9.1 - Battery ........................................................................................................................................................................ 14
9.2 – Cables ......................................................................................................................................................................... 15
9.2.1 – Cables - Handset ................................................................................................................................................. 15
9.2.2 – Cable – Lift Actuator ........................................................................................................................................... 16
9.2.3 – Cable – Leg Actuator .......................................................................................................................................... 17
9.2.4 – Cable – Charger .................................................................................................................................................. 18
9.3 – Control Box ................................................................................................................................................................. 19
9.4 – Attachment Bracket ................................................................................................................................................... 20
9.5 – Lift Actuator ............................................................................................................................................................... 21
9.6 – Leg Actuator ............................................................................................................................................................... 23
9.7 – Carry Bar..................................................................................................................................................................... 27
9.8 – Leg Actuator Cover ..................................................................................................................................................... 28
9.9 – Front Castor ............................................................................................................................................................... 31
9.10 – Rear Castor ............................................................................................................................................................... 32
9.11 – Leg – (LH Leg and RH Leg) ........................................................................................................................................ 33
9.12 – Base .......................................................................................................................................................................... 35
9.13 – Boom ........................................................................................................................................................................ 36
9.14 – Mast ......................................................................................................................................................................... 38
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