Frick XJS 95M User Manual

070-450 IOM (NOV 13)
Page 2
XJF ROTARY SCREW COMPRESSOR
INSTALLATION - OPERATION - MAINTENANCE
Contents
GENERAL INFORMATION
PREFACE .......................................................................... 3
DESIGN LIMITATIONS ........................................................ 3
JOB INSPECTION .............................................................. 3
STANDARD BARE COMPRESSOR ...................................... 3
TRANSIT DAMAGE CLAIMS .............................................. 3
COMPRESSOR IDENTIFICATION ........................................ 3
LONG TERM STORAGE ...................................................... 4
PREPARING COMPRESSOR FOR STORAGE ........................ 5
MAINTAINING COMPRESSOR ............................................. 5
DESCRIPTION .................................................................... 5
XJF COMPRESSOR ....................................................... 5
COMPRESSOR LUBRICATION SYSTEM ......................... 5
OIL PUMP ...................................................................... 5
CONSTRUCTION DETAILS .................................................. 6
INSTALLATION
DESIGN LIMITS .................................................................. 7
OUTLINE DIMENSIONS ...................................................... 7
XJF 95 DIMENSIONS .......................................................... 8
XJF 120 DIMENSIONS ........................................................ 9
XJF 151 DIMENSIONS ...................................................... 10
XJF 95 COMPRESSOR PORT LOCATIONS..........................11
XJF 120 COMPRESSOR PORT LOCATIONS........................12
XJF 151 COMPRESSOR PORT LOCATIONS ........................13
SAE STRAIGHT THREAD O-RING FITTINGS - ASSEMBLY
PROCEDURE FOR RXF 58 - 101 ................................... 14
HOLDING CHARGE AND STORAGE................................... 14
RIGGING AND HANDLING ..................................................15
FOUNDATION ..................................................................15
CUSTOMER CONNECTIONS ..............................................15
COMPRESSOR OIL ............................................................15
OIL PUMP .........................................................................15
COMPRESSOR ..................................................................16
MOUNTING...................................................................16
COMPRESSOR/MOTOR COUPLING REQUIREMENTS. ....16
COUPLING ALIGNMENT REQUIREMENTS
(FOOT MOUNTED ONLY) ..........................................16
OIL HEATER(S) .................................................................16
OIL FILTER(S) ...................................................................17
OIL COOLING REQUIREMENTS..........................................17
ECONOMIZER - HIGH STAGE ............................................17
DEHYDRATION / EVACUATION TEST .................................18
ELECTRICAL INSTALLATION ..............................................19
CAPACITY SLIDE VALVE TRANSMITTER .......................19
LOW AMBIENT OPERATION ............................................ 20
OPERATION
OPERATION AND START-UP INSTRUCTIONS ...................21
INITIAL START-UP ...........................................................21
INITIAL START-UP PROCEDURE ..................................21
NORMAL START-UP PROCEDURE ...............................21
MAINTENANCE
GENERAL INFORMATION .................................................21
NORMAL MAINTENANCE OPERATIONS .........................21
GENERAL MAINTENANCE ............................................21
CHANGING OIL .............................................................22
RECOMMENDED MAINTENANCE PROGRAM ................22
VIBRATION ANALYSIS ......................................................23
OIL QUALITY AND ANALYSIS ..........................................23
OPERATING LOG .........................................................23
MAINTENANCE SCHEDULE ..........................................23
TROUBLESHOOTING GUIDE .............................................23
ABNORMAL OPERATION ANALYSIS AND CORRECTION ...23
SLIDE VALVE TRANSMITTER REPLACEMENT ....................23
P AND I DRAWINGS ..........................................................25
FORMS .............................................................................29
VIBRATION DATA SHEET ..............................................32
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
Indicates a potentially hazardous situation or practice which, if not avoided, will result in death or
serious injury.
SAFETY PRECAUTION DEFINITIONS
Indicates a potentially hazardous situation or practice which, if not avoided, will result in damage
to equipment and/or minor injury.
Indicates an operating procedure, practice, etc., or portion thereof which is essential to highlight.
DANGER
WARNING
CAUTION
NOTICE

Frick XJS 95M Specifications

General

Brand	Frick
Model	XJS 95M
Category	Air Compressor
Language	English