47 PB
R-410A SEALED SYSTEM REPAIRS
Sealed System Method of Charging/ Repairs
BURN HAZARD
Proper safety procedures must be followed,
and proper protective clothing must be worn
when working with a torch.
Failure to follow these procedures could
result in moderate or serious injury.
WARNING
FREEZE HAZARD
Proper safety procedures must be followed,
and proper protective clothing must be worn
when working with liquid refrigerant.
Failure to follow these procedures could
result in minor to moderate injury.
CAUTION
TheacceptablemethodforchargingthesealedsystemistheWeighedinChargeMethod.Theweighedincharge
methodisapplicabletoallunits.Itisthepreferredmethodtouse,asitisthemostaccurate.
Theweighedinmethodshouldalwaysbeusedwheneverachargeisremovedfromaunitsuchasforaleak
repair,compressorreplacement,orwhenthereisnorefrigerantchargeleftintheunit.Tochargebythismethod,
requiresthefollowingsteps:
1. Installapiercingvalvetoremoverefrigerantfromthesealedsystem.(Piercingvalvemustberemovedfrom
thesystembeforerecharging.)
2. RecoverRefrigerantinaccordancewithEPAregulations.
3. Installaprocesstubetosealedsystem.
4. Makenecessaryrepairstosystem.
5. Evacuatesystemto200micronsorless.
6. WeighinrefrigerantwiththepropertyquantityofR-410Arefrigerant.
7. Startunit,andverifyperformance.
8. Crimptheprocesstubeandsoldertheendshut.
COMPONENT TESTING
Hermetic Components Check
Metering Device - Capillary Tube Systems
Allunitsareequippedwithcapillarytubemeteringdevices.Checkingforrestrictedcapillarytubes.
1. Connectpressuregaugestounit.
2. Starttheunitinthecoolingmode.Ifafterafewminutesofoperationthepressuresarenormal,thecheckvalveandthe
coolingcapillaryarenotrestricted.
3. Switchtheunittotheheatingmodeandobservethegaugereadingsafterafewminutesrunningtime.Ifthesystem
pressureislowerthannormal,theheatingcapillaryisrestricted.
4. Iftheoperatingpressuresarelowerthannormalinboththeheatingandcoolingmode,thecoolingcapillaryisrestricted.
COOLING MODE
Inthecoolingmodeofoperation,liquidrefrigerantfromcondenser(liquidline)entersthecoolingcheckvalveforcingthe
heatingcheckvalveshut.Theliquidrefrigerantisdirectedintotheliquiddryerafterwhichtherefrigerantismeteredthrough
coolingcapillarytubestoevaporator.(Note:liquidrefrigerantwillalsobedirectedthroughtheheatingcapillarytubesina
continuousloopduringthecoolingmode).