48 PB
COMPONENT TESTING
Compressor Checks
Locked Rotor Voltage (L.R.V.) Test
Lockedrotorvoltage(L.R.V.)istheactualvoltageavailableatthecompressorunderastalledcondition.
Single Phase Connections
Disconnectpowerfromunit.Usingavoltmeter,attachoneleadofthemetertotherun“R”terminalonthecompressorandthe
otherleadtothecommon“C”terminalofthecom-pressor.Restorepowertounit.
Determine L.R.V.
Startthecompressorwiththevoltmeterattached;thenstoptheunit.Attempttorestartthecompressorwithinacouple
ofsecondsandimmediatelyreadthevoltageonthemeter.Thecompressorundertheseconditionswillnotstartandwill
usuallykickoutonoverloadwithinafewsecondssincethepressuresinthesystemwillnothavehadtimetoequalize.Voltage
shouldbeatoraboveminimumvoltageof197VAC,asspeciedontheratingplate.Iflessthanminimum,checkforcauseof
inadequatepowersupply;i.e.,incorrectwiresize,looseelectricalconnections,etc.
Amperage (L.R.A.) Test
Therunningamperageofthecompressoristhemostimportantofthesereadings.Arunningamperagehigherthanthat
indicatedintheperformancedataindicatesthataproblemexistsmechanicallyorelectrically.
Single Phase Running and L.R.A. Test
NOTE:Consultthespecicationandperformancesectionforrunningamperage.TheL.R.A.canalsobefoundontherating
plate.
Selecttheproperamperagescaleandclampthemeterprobearoundthewiretothe“C”terminalofthecompressor.
Turnontheunitandreadtherunningamperageonthemeter.Ifthecompressordoesnotstart,thereadingwillindicatethe
lockedrotoramperage(L.R.A.).
Overloads
Thecompressorisequippedwitheitheranexternalorinternaloverloadwhichsensesbothmotoramperageandwinding
temperature.Highmotortemperatureoramperageheatstheoverloadcausingittoopen,breakingthecommoncircuitwithin
thecompressor.Heatgeneratedwithinthecompressorshell,usuallyduetorecyclingofthemotor,isslowtodissipate.Itmay
takeanywherefromafewminutestoseveralhoursfortheoverloadtoreset.
Checking the Overloads
External Overloads
Withpoweroff,removetheleadsfromcompressorterminals.Ifthecompressorishot,allowtheoverloadtocoolbefore
startingcheck.Usinganohmmeter,testcontinuityacrosstheterminalsoftheexternaloverload.Ifyoudonothavecontinuity;
thisindicatesthattheoverloadisopenandmustbereplaced.
Interrnal Overloads
Somemodelcompressorsareequippedwithaninternaloverload.Theoverloadisembeddedinthemotorwindingstosense
thewindingtemperatureand/orcurrentdraw.Theoverloadisconnectedinserieswiththecommonmotorterminal.
Shouldtheinternaltemperatureand/orcurrentdrawbecomeexcessive,thecontactsintheoverloadwillopen,turningoffthe
compressor.Theoverloadwillautomaticallyreset,butmayrequireseveralhoursbeforetheheatisdissipated.
Checking the Internal Overload
1. Withnopowertounit,removetheleadsfromthecompressorterminals.
2. Usinganohmmeter,testcontinuitybetweenterminals
C-SandC-R.Ifnocontinuity,thecompressoroverloadisopenandthecompressormustbereplaced.
WARNING
ELECTRIC SHOCK HAZARD
Turn off electric power before service or
installation.
All electrical connections and wiring MUST be
the National Electrical Code and all local codes
which have jurisdiction.
Failure to do so can result in personal injury or
death.
BURN HAZARD
Proper safety procedures must be followed,
and proper protective clothing must be worn
when working with a torch.
Failure to follow these procedures could
result in moderate or serious injury.
WARNING