6
Welding torch cleaning position ............................................................................................................ 37
Adjusting the lifting device ......................................................................................................................... 38
Adjusting the lifting device .................................................................................................................... 38
Installing the compressed air supply.......................................................................................................... 40
Establishing the compressed air supply for the cleaning device, function of the compressed air relief
valve......................................................................................................................................................
40
Starting up the parting agent nebuliser ...................................................................................................... 41
Fill parting agent container (1 litre) and connect to the cleaning device ............................................... 41
Connect the parting agent container (10 litres) to the cleaning device ................................................. 41
Adjusting the parting agent nebuliser spray amount.............................................................................42
Using the fill-level control sensor ............................................................................................................... 44
Optional fill-level control sensor ............................................................................................................ 44
Controls and indicators on the sensor .................................................................................................. 44
Installation adapter borehole dimensions ............................................................................................. 44
Fitting the fill-level control sensor.......................................................................................................... 45
Calibrating the empty state ................................................................................................................... 46
Calibrating the full state ........................................................................................................................ 46
Locking/unlocking the fill-level control sensor....................................................................................... 47
Electrical connection ............................................................................................................................. 47
Manually checking the cleaning device functions ...................................................................................... 48
General ................................................................................................................................................. 48
Checking functions manually ................................................................................................................ 48
Starting up the cleaning device.................................................................................................................. 50
Prerequisites for start-up....................................................................................................................... 50
Start-up ................................................................................................................................................. 50
Cleaning programme ................................................................................................................................. 51
Safety.................................................................................................................................................... 51
Cleaning program sequence................................................................................................................. 52
Signal waveform for cleaning..................................................................................................................... 57
Signal inputs ......................................................................................................................................... 57
Signal outputs ....................................................................................................................................... 57
Signals not defined using time .............................................................................................................. 58
Signal waveform: wire cutter (inputs and outputs) ................................................................................ 58
Care, maintenance and disposal 59
Safety......................................................................................................................................................... 61
Safety.................................................................................................................................................... 61
Ensuring that the cleaning device is depressurised.............................................................................. 62
Care, maintenance and disposal ............................................................................................................... 63
General ................................................................................................................................................. 63
Before each start-up ............................................................................................................................. 63
Daily ...................................................................................................................................................... 63
Weekly .................................................................................................................................................. 63
Every 6 months ..................................................................................................................................... 63
If necessary........................................................................................................................................... 63
Disposal ................................................................................................................................................ 63
Adjust the swivel mechanism stop angle ................................................................................................... 64
General ................................................................................................................................................. 64
Preparatory work................................................................................................................................... 64
Adjust the swivel mechanism stop angle .............................................................................................. 64
And finally... .......................................................................................................................................... 65
Troubleshooting 67
Safety......................................................................................................................................................... 69
Safety.................................................................................................................................................... 69
Ensuring that the cleaning device is depressurised.............................................................................. 70
Troubleshooting ......................................................................................................................................... 71
Errors in program sequence ................................................................................................................. 71
Technical data 73
Technical data............................................................................................................................................ 75