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Contents
Safety rules ................................................................................................................................................ 7
Explanation of safety symbols .............................................................................................................. 7
General ................................................................................................................................................. 7
Intended purpose .................................................................................................................................. 8
Environmental conditions...................................................................................................................... 8
Obligations of the operator.................................................................................................................... 8
Obligations of personnel ....................................................................................................................... 9
Mains connection .................................................................................................................................. 9
Protecting yourself and others .............................................................................................................. 9
Danger from toxic gases and vapours .................................................................................................. 10
Danger from flying sparks ..................................................................................................................... 11
Risks from mains current and welding current...................................................................................... 11
Meandering welding currents................................................................................................................ 12
EMC device classifications ................................................................................................................... 13
EMC measures ..................................................................................................................................... 13
EMF measures...................................................................................................................................... 13
Specific danger points........................................................................................................................... 14
Danger from shielding gas cylinders..................................................................................................... 15
Safety measures at the installation location and during transport ........................................................ 15
Safety measures in normal operation ................................................................................................... 16
Maintenance and repair ........................................................................................................................ 17
Safety inspection................................................................................................................................... 18
Disposal ................................................................................................................................................ 18
Safety symbols...................................................................................................................................... 18
Data protection...................................................................................................................................... 18
Copyright............................................................................................................................................... 19
General information 21
General ...................................................................................................................................................... 23
Device concept ..................................................................................................................................... 23
Functional principle ............................................................................................................................... 23
Application areas .................................................................................................................................. 23
Warning notices on the device.............................................................................................................. 23
System components .................................................................................................................................. 25
General ................................................................................................................................................. 25
Safety.................................................................................................................................................... 25
Overview ............................................................................................................................................... 25
Control elements and connections 27
Description of the control panel ................................................................................................................. 29
General ................................................................................................................................................. 29
Safety.................................................................................................................................................... 29
Synergic control panel ............................................................................................................................... 30
General ................................................................................................................................................. 30
Synergic control panel .......................................................................................................................... 30
Service parameters............................................................................................................................... 32
Connections, switches and mechanical components ................................................................................ 34
Front and rear ....................................................................................................................................... 34
Page...........................................................................................................................
........................... 35
Inst
allation and commissioning 37
Minimum equipment needed for welding task............................................................................................ 39
General ................................................................................................................................................. 39
MIG/MAG welding, gas-cooled ............................................................................................................. 39
MIG/MAG welding, water-cooled .......................................................................................................... 39
Manual metal arc welding ..................................................................................................................... 39
Before installation and commissioning....................................................................................................... 40