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Welding System
TransTig 2500
Fronius TransTig 2500 User Manual
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FRONIUS INTERNATIONAL GMBH
Froniusplatz 1, A-4600 Wels, Austria
Tel: +43 (0)7242 241-0, Fax: +43 (0)7242 241-3940
E-Mail: sales@fronius.com
www.fronius.com
www.fronius.com/addresses
Under http://www.fronius.com/addresses you will find all addresses
of our Sales & service partners and Locations
139
Table of Contents
Default Chapter
5
Table of Contents
5
Safety Rules
9
Explanation of Safety Symbols
9
General
9
Proper Use
10
Environmental Conditions
10
Obligations of the Operator
10
Obligations of Personnel
11
Mains Connection
11
Protecting Yourself and Others
11
Noise Emission Values
12
Danger from Toxic Gases and Vapours
12
Danger from Flying Sparks
13
Risks from Mains Current and Welding Current
13
Meandering Welding Currents
14
EMC Device Classifications
14
EMC Measures
15
EMF Measures
15
Specific Hazards
15
Factors Affecting Welding Results
17
Danger from Shielding Gas Cylinders
17
Safety Measures at the Installation Location and During Transport
17
Safety Measures in Normal Operation
18
Commissioning, Maintenance and Repair
19
Safety Inspection
19
Disposal
19
Safety Symbols
20
Data Protection
20
Copyright
20
General Information
21
General
23
Device Concept
23
Functional Principle
24
Field of Application
24
Warning Notices on the Device
25
System Components
26
General
26
Overview
26
Control Elements and Connections
27
Description of the Control Panels
29
General
29
Safety
29
Overview
29
Magicwave Control Panel
30
Transtig Control Panel
34
Key Combinations - Special Functions
38
General
38
Displaying the Software Version, Operating Time and Coolant Flow
38
Connections, Switches and Mechanical Components
39
Magicwave1700 / 2200
39
Magicwave2500 / 3000
40
Magicwave4000 / 5000
41
Transtig 2200
42
Transtig2500 / 3000
43
Transtig4000 / 5000
44
Installation and Commissioning
45
Minimum Equipment Needed for Welding Task
47
General
47
TIG AC Welding
47
TIG DC Welding
47
MMA Welding
47
Before Installation and Commissioning
48
Safety
48
Utilisation for Intended Purpose
48
Setup Regulations
48
Mains Connection
48
Generator-Powered Operation (MW 1700 / 2200, TT2200)
49
Connecting up the Mains Cable on US Power Sources
50
General
50
Stipulated Mains Cables and Strain-Relief Devices
50
Safety
50
Connecting the Mains Cable
50
Replacing the Strain-Relief Device
51
Start-Up
53
Safety
53
Remarks on the Cooling Unit
53
General
53
Connecting the Gas Cylinder
53
Establishing a Ground (Earth) Connection to the Workpiece
54
Connecting the Welding Torch
54
Welding
55
TIG Modes
57
Safety
57
Symbols and Their Explanations
57
2-Step Mode
58
Special 4-Step Mode: Variant 4
59
Cap Shaping and Cap Overloading
60
Cap Shaping
60
TIG Welding
61
Safety
61
Welding Parameters
61
Preparation
62
TIG Welding
62
Igniting the Arc
64
General
64
Igniting the Arc Using High Frequency(HF Ignition)
64
Touchdown Ignition
65
End of Welding
66
Special Functions and Options
67
Arc Break Watchdog Function
67
Ignition Time-Out Function
67
Tacking Function
67
MMA Welding
69
Safety
69
Preparation
69
Manual Metal Arc Welding
69
Hotstart Function
70
Anti-Stick Function
71
Setup Settings
73
The Setup Menu
75
General
75
Overview
75
Shielding Gas Setup Menu
76
General
76
Opening the Protective Gas Shield Set-Up Menu
76
Changing Welding Parameters
76
Exiting the Set-Up Menu
76
Welding Parameters in the Protective Gas Shield Set-Up Menu
76
TIG Setup Menu
78
Opening the TIG Set-Up Menu
78
Changing Welding Parameters
78
Exiting the Set-Up Menu
78
Welding Parameters in the TIG Set-Up Menu
78
Rod Electrode Setup Menu
81
Open the Rod Electrode Set-Up Menu
81
Changing Welding Parameters
81
Exiting the Set-Up Menu
81
Welding Parameters in the Rod Electrode Set-Up Menu
81
Rod Electrode Setup Menu: Level 2
83
Opening the Rod Electrode Set-Up Menu Level 2
83
Changing Welding Parameters
83
Exiting the Rod Electrode Set-Up Menu - Level 2
83
Welding Parameters in the Rod Electrode Set-Up Menu Level
83
Troubleshooting and Maintenance
87
Troubleshooting
89
General
89
Safety
89
Displayed Service Codes
89
Power Source - Troubleshooting
92
Care, Maintenance and Disposal
94
General
94
Safety
94
At Every Start-Up
94
Every 2 Months
94
Every 6 Months
94
Disposal
95
Appendix
97
Technical Data
99
Special Voltages
99
Magicwave1700 / 2200
99
Magicwave2500 / 3000
100
Magicwave 2500 / 3000 MV
100
Magicwave4000 / 5000
101
Magicwave 4000 / 5000 MV
102
Transtig 2200
103
Transtig2500 / 3000
104
Transtig 2500 / 3000 MV
105
Transtig4000 / 5000
106
Transtig 4000 / 5000 MV
107
Explanation of Footnotes
107
Terms and Abbreviations Used
108
General
108
Terms and Abbreviations a - F
108
Terms and Abbreviations G - H
108
Terms and Abbreviations I - U
109
Spare Parts and Circuit Diagrams
111
Spare Parts List: TT 800 / 2200 Job, MW 1700 / 2200 Job, TT 2200, MW 1700 / 2200
112
Spare Parts List: Transtig / Magicwave 2500 / 3000
114
Spare Parts List: Transtig 4000 / 5000
116
Spare Parts List: Magicwave 4000 / 5000
118
Circuit Diagrams: Magicwave 1700
121
Circuit Diagrams: Magicwave 2200
122
Circuit Diagrams: Magicwave 2500 / Magicwave 2500 MV
123
Circuit Diagrams: Magicwave 3000 / Magicwave 3000 MV
124
Circuit Diagrams: Magicwave 4000 / Magicwave 5000
125
Circuit Diagrams: Magicwave 4000 MV / Magicwave 5000 MV
127
Circuit Diagrams: Transtig 2200
130
Circuit Diagrams: Transtig 2500 / Transtig 2500 MV
131
Circuit Diagrams: Transtig 3000 / Transtig 3000 MV
132
Circuit Diagrams: Transtig 4000 / Transtig 5000
133
Circuit Diagrams: Transtig 4000 MV / Transtig 5000 MV
134
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Fronius TransTig 2500 Specifications
General
Brand
Fronius
Model
TransTig 2500
Category
Welding System
Language
English
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