5
EN
Contents
Safety rules ................................................................................................................................................ 9
Explanation of safety symbols .............................................................................................................. 9
General ................................................................................................................................................. 9
Proper use ............................................................................................................................................ 10
Environmental conditions...................................................................................................................... 10
Obligations of the operator.................................................................................................................... 10
Obligations of personnel ....................................................................................................................... 11
Mains connection .................................................................................................................................. 11
Protecting yourself and others .............................................................................................................. 11
Noise emission values .......................................................................................................................... 12
Danger from toxic gases and vapours .................................................................................................. 12
Danger from flying sparks ..................................................................................................................... 13
Risks from mains current and welding current...................................................................................... 13
Meandering welding currents................................................................................................................ 14
EMC Device Classifications .................................................................................................................. 14
EMC measures ..................................................................................................................................... 15
EMF measures...................................................................................................................................... 15
Specific hazards.................................................................................................................................... 15
Factors affecting welding results........................................................................................................... 17
Danger from shielding gas cylinders..................................................................................................... 17
Safety measures at the installation location and during transport ........................................................ 17
Safety measures in normal operation ................................................................................................... 18
Commissioning, maintenance and repair.............................................................................................. 19
Safety inspection................................................................................................................................... 19
Disposal ................................................................................................................................................ 19
Safety symbols...................................................................................................................................... 20
Data protection...................................................................................................................................... 20
Copyright............................................................................................................................................... 20
General information 21
General ...................................................................................................................................................... 23
Device concept ..................................................................................................................................... 23
Functional principle ............................................................................................................................... 24
Field of application ................................................................................................................................ 24
Warning notices on the device.............................................................................................................. 25
System components .................................................................................................................................. 26
General ................................................................................................................................................. 26
Overview ............................................................................................................................................... 26
Control elements and connections 27
Description of the control panels................................................................................................................ 29
General ................................................................................................................................................. 29
Safety.................................................................................................................................................... 29
Overview ............................................................................................................................................... 29
MagicWave control panel........................................................................................................................... 30
MagicWave control panel...................................................................................................................... 30
TransTig control panel ............................................................................................................................... 34
TransTig control panel .......................................................................................................................... 34
Key combinations - special functions......................................................................................................... 38
General ................................................................................................................................................. 38
Displaying the software version, operating time and coolant flow ........................................................ 38
Connections, switches and mechanical components ................................................................................ 39
MagicWave1700 / 2200 ........................................................................................................................ 39
MagicWave2500 / 3000 ........................................................................................................................ 40
MagicWave4000 / 5000 ........................................................................................................................ 41
TransTig 2200....................................................................................................................................... 42
TransTig2500 / 3000............................................................................................................................. 43
TransTig4000 / 5000............................................................................................................................. 44