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Fuji Electric PXR4 User Manual

Fuji Electric PXR4
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Thank you for your purchasing “Fuji Digital Temperature Controller”. Please check that the product is exactly the
one you ordered and use it according to the following instructions. (Please refer to a separate operation manual
for details.) Dealers are cordially requested to ensure the delivery of this Instruction Manual to hands of the end-
users.
NOTICE
The contents of this document may be changed in the future without prior notice.
We paid the utmost care for the accuracy of the contents. However, we are not liable for direct and indirect
damages resulting from incorrect descriptions, omission of information, and use of information in this docu-
ment.
Contents ............................................................ 1
Check of specifications and accessories .......... 2
The related documents ..................................... 2
Safety Precautions ............................................ 3
Index ............................................................. 9
1. Installation/mounting ................................... 10
2. Wiring .......................................................... 11
3. Usage.......................................................... 12
4. Display and operation ................................. 13
5. Setting methods of temperature and
parameters........................................... 15
1st block parameter..................................... 15
2nd block parameter ................................... 16
3rd block parameter .................................... 17
6. Functions .................................................... 18
6-1 ON/OFF control ................................. 18
6-2 Auto-tuning......................................... 19
6-3 Self-tuning............................................. 20
6-4 Alarm function [option] .......................... 22
6-5 Ramp/soak function [option] ................. 24
6-6 Communication function [option] .......... 25
6-7 Digital input (DI function) [option].......... 26
6-8 Other function ....................................... 27
6-9 Re-transmission output function ........... 28
6-10 Remote SV function .............................. 28
7. Setting of input type and control algorithm..... 29
8. Error indications ............................................. 31
[Table 1] Input type code ................................ 32
[Table 2] Control output action code............... 32
[Table 3] Input range (Standard range) .......... 33
[Table 4] Alarm action type code .................... 34
[Table 5] Control operation type code ............ 35
PXR Model Code Cofiguration ....................... 36
Specification................................................... 37
Instruction Manual
Micro-controller X
Model : PXR4
INP-TN1PXRe-E
CONTENTS
Head office
6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075,
Japan
http://www.fesys.co.jp/eng
Sales Div.
International Sales Dept.
No.1, Fuji-machi, Hino-city, Tokyo 191-8502,
Japan
Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187
http://www.fic-net.jp/eng
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Fuji Electric PXR4 Specifications

General IconGeneral
BrandFuji Electric
ModelPXR4
CategoryMicrocontrollers
LanguageEnglish

Summary

Check of specifications and accessories

Related Documents

Lists associated manuals and their document numbers for further reference.

Safety Precautions

Over-temperature Protection Warning

Highlights critical safety risks associated with uncontrolled heating and potential system failures.

1. Warning

Installation and Wiring Precautions

Details safety requirements for controller installation and electrical wiring to prevent hazards.

Maintenance Precautions

Provides essential guidelines for maintaining the controller to ensure safety and longevity.

2. Caution

Cautions on Installation

Advises on avoiding specific environmental conditions and locations that could compromise controller performance or safety.

Panel Installation Precautions

Explains the correct method for mounting the controller onto a panel, emphasizing waterproofness and secure fitting.

Wiring Connection Precautions

Outlines critical steps and considerations for safe and effective wiring connections to prevent noise and ensure reliability.

Abnormality Handling

Guides users on checking alarm functions and handling input errors or sensor replacement procedures.

General Handling

Provides advice on cleaning the controller and general operational considerations.

1 Installation/mounting

Outline and Panel Cutout Dimensions

Presents the physical dimensions of the controller and the required panel cutout for installation.

Side-by-Side Installation Caution

Advises on specific requirements and limitations when installing multiple controllers adjacent to each other.

Wiring Cautions

Offers specific guidance on starting wiring from the correct terminals and using appropriate connectors for secure connections.

2 Wiring

Terminal Connection Diagram

Illustrates the complete wiring diagram, showing connections for power, alarms, inputs, and outputs.

3 Usage

Functional Parts Overview

Identifies and describes the purpose of each key component and indicator on the controller's front panel.

Setting Key Functions

Explains the operation of the S1, S2, and S3 keys for navigating parameters and adjusting values.

Display and Indicator Functions

Details the meaning of various displays and indicator lamps on the controller, including PV, SV, and output status.

4 Display and Operation

Standby Mode Operation

Describes the controller's behavior and limitations when operating in standby mode.

Operation Mode Navigation

Guides users on changing set values (SV) and shifting between parameter blocks (1st, 2nd, 3rd) using the SEL key.

Parameter Setting Mode

Outlines the step-by-step procedure for entering parameter setting mode and modifying parameter values.

5 Setting methods of temperature and parameters

Operation/Standby Mode Display

Illustrates the controller display states for Auto, Manual, and Standby operational modes.

1st Block Parameter Settings

Details parameters related to operation mode, auto-tuning, control mode, and alarm settings.

2nd Block Parameter Settings

Covers parameters for PID control, input types, alarm settings, and ramp/soak functions.

3rd Block Parameter Settings

Includes parameters for control action, delay times, hysteresis, digital inputs, and communication settings.

6 Functions

ON/OFF Control

Explains the basic ON/OFF control mode, including parameter settings for hysteresis to prevent chattering.

Auto-tuning (AT)

Describes the process and conditions for automatic calculation and optimization of PID parameters.

Self-tuning Function

Details how self-tuning automatically re-optimizes PID parameters based on process conditions and provides setting instructions.

6-4 Alarm function (option)

Alarm Types and Functions

Introduces different alarm types (absolute, deviation, zone) and explains functions like ON delay and de-energizing.

Alarm Function Parameter Settings

Lists specific parameters for configuring alarm hysteresis, ON delay, latching, error status, and de-energizing.

Alarm Function Combinations and Cautions

Explains possible combinations of alarm functions and provides critical cautions for their effective use.

6-5 Ramp/soak function [option]

Ramp/Soak Functionality

Describes how the set value (SV) changes over time according to a programmed pattern.

Ramp/Soak Setting Procedure

Guides on selecting program patterns and setting the run mode for ramp/soak operations.

6-6 Communication function [option]

Communication Functionality

Explains that internal data can be read/written via MODBUS or ASCII communications.

Communication Configuration Parameters

Details the required parameters (Station No., Parity, Protocol) for setting up communication.

Communication Cautions

Provides important notes on station number range, parity settings, and baud rate.

6-7 Digital input (DI function) [option]

Digital Input Functionality

Lists available functions that can be controlled via digital inputs, such as SV switching and auto-tuning start.

DI Function Configuration

Explains how to select specific functions using DI function codes for parameters di-1 and di-2.

Digital Input Function Table

Provides a detailed mapping of DI function codes to specific controller actions and descriptions.

6-8 Other functions

bAL and Ar Functionality

Introduces bAL (offset) and Ar (integral range) for suppressing overshoot and improving control.

Masking and Unmasking bAL and Ar

Details the procedure to make the bAL and Ar parameters visible or hidden in the settings.

6-9 Re-transmission output function

Re-transmission Output Setup

Explains how to set the output type and scaling for re-transmission of PV, SV, MV, or DV signals.

6-10 Remote SV function

Remote SV Functionality

Describes how the set value (SV) can be controlled by external 1-5V voltage signals.

Remote Operation Setup

Guides on connecting the remote SV signal, adjusting zero/span points, and switching to remote operation mode.

7 Setting of input type and control algorithm

Setting the Input Type

Details how to select the correct sensor input type (Thermocouple, RTD, Voltage, Current) using the P-n2 parameter.

Input Range Configuration

Explains how to set the lower and upper limits (P-SL, P-SU) for the selected input range to match the application.

Control Algorithm Selection

Covers selecting control output actions (Heating/Cooling) and control algorithms (ON/OFF, PID, Fuzzy) with self-tuning.

8 Error indications

Controller Error Codes

Lists common error codes (UUUU, LLLL, Err), their possible causes, and control outputs during error conditions.

PXR Model Code Configuration

Front Dimensions and Input Signal Configuration

Details front dimensions and options for selecting input signal types and ranges.

Control Output Configuration

Explains the selection of control output types (Relay, Pulse, 4-20mA) and optional specifications.

Optional Specifications and Communication Setup

Covers optional features like alarms, ramp/soak, digital inputs, and RS485 communication settings.

Power Supply and Manual Options

Details power supply voltage options and instruction manual language selections.

Model Code Configuration Notes

Provides important notes and conditions related to specific model code combinations and installation requirements.

Specification

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