TABLE OF CONTENTS
Fulton Ltd
I Warnings & Cautions Explained IV
II Warnings & Cautions In Manual IV
III Regulations VII
SECTION 1 - INTRODUCTION
1.1 General 1
1.2 Technical Data 1
1.3 Product Overview 1
SECTION 2 - INSTALLATION
2.1 General 7
2.2 Pre-Installation 7
2.2.1 Receiving Inspection 8
2.2.2 Siting 9
2.3 Ventilation 9
2.4 Connections 11
2.4.1 Flue Outlet 11
2.4.2 Blowdown Valves 13
2.4.2.2 Water Level Gauge (sight glass) 13
2.4.3 Steam Safety Valve 13
2.4.4 Main Steam Valve 17
2.4.5 Steam Pressure Gauge 17
2.5 Gas Supply 18
2.5.1 Gas Valve with Pilot Gas line 19
2.5.2 Multi Bloc Gas Valves 20
2.6 Electrical Requirements 21
2.6.1 Electrical Customer Connections 21
2.7 Water Supply 24
2.7.1 Glossary of Water Supply Terms 25
2.12 Piping Specifications 26
2.13 Insulation 27
SECTION 3 - POST INSTALLATION
3.1 29
3.2 29
3.3
Gas Purge
Pipework Leak/Pressure Tests
Electrical Installation Testing
Final Installation Inspection
29
SECTION 4 - COMMISSIONING
4.1 Commissioning the Boiler
31
4.1.2 Boiler Inspection and Initial Firing - Gas Burner
31
SECTION 5 - OPERATION
5.1 General 46
5.2 Controls 46
5.2.1 Boiler Controls 46
5.2.2 Control Panel 47
5.2.3 Steam Pressure Controls 49
5.2.3.1 Setting Steam Pressure Controls 50
5.2.3.2 Testing Steam Pressure Controls 50
5.2.4 51
5.3 51
5.4 52
5.5
Water level control probes
Filling the Boiler - all models
Draining the Boiler
Boiler Start-Up (from cold) - all models
53
5.5.1 Boiler Start-Up Following Short Term Shut-Down 53
5.6 Boiler Shut-Down 54
5.6.1 Short Term Shut-Down (hours) 54
5.6.2 Medium Term Shut-Down (days) 54
5.6.3 Long Term Shut-Down (weeks) 54
SECTION 6 - MAINTENANCE
6.1 Boiler Platform (if fitted) 57
6.2 Visual Checks 57
6.3 Burner Flame Sensor Test 58
6.4 Water Level and Low Water Safety Control Procedures 59
6.4.1 Feedwater Pump Test 59
6.4.2 Low Water Level Check
6.4.3 Evaporation Check
6.5 Blowdown Procedures
6.5.1 Main Boiler Blowdown (Manual)
6.5.2 Water Level Gauge (Sight Glass) Blowdown
6.6 Boiler Internal Inspection
6.7 Fitting New Gaskets To Boiler Inspection Holes
6.7.1 Important Information
6.7.2 Fitting Procedure
6.8 Schedule of Operator Tests and Checks
6.8.1 Daily
6.8.2 Weekly-in addition
6.8.3 Monthly-in addition
6.8.4
6.8.5
Six Monthly - Gas Safe Engineer Only
6.8.6
Annually - Gas Safe Engineer Only
6.9
After All Repairs & Maintenance - In Addition
Maintenance Record Keeping
60
61
61
61
62
63
63
63
64
65
66
66
67
68
68
69
70
3.4
29
4.1.3 Adjustment of the Yokogawa UT-32A Operating
Controller
43
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