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GC-1530
Genie GC-1530 User Manual
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Section 6 • Schematics
January 2012
P
ar
t No
.
228901
GS-30 • GS-32 • GS-46 • GS-47
6 - 59
Component Reference and
Hydraulic Symbols Leg
end
Hydraulic cylinder
Variable speed
motor
Brake
Shuttle valve
Fixed displacement pump
Relief valve
Orifice
with size
Pressure transducer
Accumulator
Check valve
Filter
Priority flow regulator
Solenoid operated
2 position 4 way
directional valve
Solenoid operated
2 position 2 way
directional valve
normally closed
Solenoid operated
3 position 4 way
directional valve
Solenoid operated
2 position 4 way
directional valve
Bi-directional motor
Proportional solenoid-operated
2 position 2 way
directional valve
normally closed
Solenoid operated
3 position 5 way
directional valve
Solenoid-operated
2 position 2 way
blocking valve
normally open
Solenoid operated
2 position 2 way valve
normally closed
262
264
Table of Contents
Introduction
2
Serial Number Information
2
Revision History
3
June 2012
3
June 2012
4
Serial Number Legend
5
June 2012
5
Safety Rules
6
June 2012
6
June 2012
7
Table of Contents
8
June 2012
15
GS-30 • GS-32 • GS-46 • GS-47 Part
16
Specifications
17
Machine Specifications
17
Performance Specifications
19
GS-2032 and
20
Hydraulic Specifications
21
Manifold Component Specifications
22
Hydraulic Hose and Fitting Torque Specifications
24
Scheduled Maintenance Procedures
27
Pre-Delivery Preparation Report
28
Maintenance Inspection Report
31
Checklist a Procedures
32
Inspect the Manuals and Decals
32
Perform Pre-Operation Inspection
33
Perform Function Tests
33
Perform 30 Day Service
34
Grease the Steer Yokes
34
Scheduled Maintenance Procedures , Continued
35
Checklist B Procedures
35
Inspect the Batteries
35
Inspect the Electrical Wiring
38
Inspect the Electrical Contactor
39
Inspect the Tires, Wheels and Castle Nut Torque
39
Test the Emergency Stop
40
Test the Key Switch
41
Test the Automotive-Style Horn (if Equipped)
41
Test the Drive Brakes
42
Test the Slow Drive Speed
44
Perform Hydraulic Oil Analysis
46
Inspect the Hydraulic Tank Cap Venting System
46
Check the Module Tray Latch Components
47
Inspect the Voltage Inverter (if Equipped)
48
Test the down Limit Switch, Level Sensor
49
Test the up Limit Switch (if Equipped) and the Maximum Drive Height Limit Switches (if Equipped)
53
B-17 Test the up Limit Switch (if Equipped and the Maximum Drive Height Limit Switches (if Equipped)
53
Checklist C Procedures
54
Test the Platform Overload Pressure Transducer and Platform Height Sensor (if Equipped)
54
Calibrate the Platform Overload System (if Equipped)
56
Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
57
Checklist D Procedures
58
Check the Scissor Arm Wear Pads
58
Replace the Hydraulic Tank Return Filter Element
60
Checklist E Procedure
61
Test or Replace the Hydraulic Oil
61
Platform Controls
64
Circuit Boards
65
Joystick
66
Platform Controls Alarm
66
Platform Emergency Stop Button
67
Ground Controls
68
Software Revision Level
69
Machine Setup
70
Manual Platform Lowering Cable
71
Level Sensors
72
GS-2032, GS-2632 and GS-3232
74
Outrigger Calibration
76
Hydraulic Tank
77
Hydraulic Pump
78
Function Pump
78
Manifolds
80
Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
80
Function Manifold Components - GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
82
Function Manifold Components - GS-4047
84
Check Valve Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
86
Lift Pressure Selector Manifold Components - GS-4047
87
Outrigger Function Manifold Components - GS-3232
88
Outrigger Cylinder Manifold Components - GS-3232
89
Valve Adjustments - Function Manifold
90
Valve Coils
95
Steer Axle Components
97
Yoke and Drive Motor
97
Steer Cylinder
98
Steer Bellcrank
99
Non-Steer Axle Components
100
Drive Brake
100
Brake Release Hand Pump Components
101
Scissor Components
102
Scissor Assembly, GS-1530 and GS-1532
103
Scissor Assembly, GS-1930 and GS-1932
113
Scissor Assembly, GS-2032 and GS-2046
123
Scissor Assembly, GS-2632 and GS-2646
131
Scissor Assembly, GS-3232 and GS-3246
141
Scissor Assembly, GS-4047
153
Platform Height Sensor
163
Lift Cylinder
165
GS-2046 and
167
Pressure Transducer
176
Platform Overload System
177
Platform Components
181
Platform
181
Platform Extension
182
GCON I/O Map with Load Sense (All Machines Except GS-3232)
187
GCON I/O Map Without Load Sense - (GS-3232 Only)
188
GCON I/O Map with Load Sense (GS-3232 Only)
189
Operational Indicator Codes
190
Diagnostic Trouble Codes
190
Troubleshooting "HXX" and "PXXX" Faults
191
Fault Inspection Procedure
192
Type "HXXX" Faults
194
Type "PXXX" Faults
197
Type "UXXX" Faults
198
Type "FXXX" Faults
200
Type "CXXX" Faults
203
Hydraulic Schematics
205
Limit Switch Legend
209
Electrical Symbols Legend
210
From Serial Number
211
Component Reference and Hydraulic Symbols Legend
263
GS-2046, GS-2646 and GS-3246
264
(From Serial Number GS3212C-10000)
267
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Genie GC-1530 Specifications
General
Brand
Genie
Model
GC-1530
Category
Lifting Systems
Language
English
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