Genie GC-1530 User Manual

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Section 4 • Repair ProceduresJanuary 2012

Part No. 228901 GS-30 • GS-32 • GS-46 • GS-47 4 - 23

MANIFOLDS

Table of Contents

Introduction2
- Serial Number Information2
- Revision History3
- June 20123
- June 20124
- Serial Number Legend5
- June 20125
Safety Rules6
- June 20126
- June 20127
- Table of Contents8
- June 201215
- GS-30 • GS-32 • GS-46 • GS-47 Part16
Specifications17
- Machine Specifications17
- Performance Specifications19
- GS-2032 and20
- Hydraulic Specifications21
- Manifold Component Specifications22
- Hydraulic Hose and Fitting Torque Specifications24
Scheduled Maintenance Procedures27
- Pre-Delivery Preparation Report28
- Maintenance Inspection Report31
Checklist a Procedures32
- Inspect the Manuals and Decals32
- Perform Pre-Operation Inspection33
- Perform Function Tests33
- Perform 30 Day Service34
- Grease the Steer Yokes34
Scheduled Maintenance Procedures , Continued35
Checklist B Procedures35
- Inspect the Batteries35
- Inspect the Electrical Wiring38
- Inspect the Electrical Contactor39
- Inspect the Tires, Wheels and Castle Nut Torque39
- Test the Emergency Stop40
- Test the Key Switch41
- Test the Automotive-Style Horn (if Equipped)41
- Test the Drive Brakes42
- Test the Slow Drive Speed44
- Perform Hydraulic Oil Analysis46
- Inspect the Hydraulic Tank Cap Venting System46
- Check the Module Tray Latch Components47
- Inspect the Voltage Inverter (if Equipped)48
- Test the down Limit Switch, Level Sensor49
- Test the up Limit Switch (if Equipped) and the Maximum Drive Height Limit Switches (if Equipped)53
- B-17 Test the up Limit Switch (if Equipped and the Maximum Drive Height Limit Switches (if Equipped)53
Checklist C Procedures54
- Test the Platform Overload Pressure Transducer and Platform Height Sensor (if Equipped)54
- Calibrate the Platform Overload System (if Equipped)56
- Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil57
Checklist D Procedures58
- Check the Scissor Arm Wear Pads58
- Replace the Hydraulic Tank Return Filter Element60
Checklist E Procedure61
- Test or Replace the Hydraulic Oil61
Platform Controls64
- Circuit Boards65
- Joystick66
- Platform Controls Alarm66
- Platform Emergency Stop Button67
Ground Controls68
- Software Revision Level69
- Machine Setup70
- Manual Platform Lowering Cable71
- Level Sensors72
- GS-2032, GS-2632 and GS-323274
- Outrigger Calibration76
Hydraulic Tank77
Hydraulic Pump78
- Function Pump78
Manifolds80
- Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-193280
- Function Manifold Components - GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-324682
- Function Manifold Components - GS-404784
- Check Valve Manifold Components - GS-1530, GS-1532, GS-1930 and GS-193286
- Lift Pressure Selector Manifold Components - GS-404787
- Outrigger Function Manifold Components - GS-323288
- Outrigger Cylinder Manifold Components - GS-323289
- Valve Adjustments - Function Manifold90
- Valve Coils95
Steer Axle Components97
- Yoke and Drive Motor97
- Steer Cylinder98
- Steer Bellcrank99
Non-Steer Axle Components100
- Drive Brake100
Brake Release Hand Pump Components101
Scissor Components102
- Scissor Assembly, GS-1530 and GS-1532103
- Scissor Assembly, GS-1930 and GS-1932113
- Scissor Assembly, GS-2032 and GS-2046123
- Scissor Assembly, GS-2632 and GS-2646131
- Scissor Assembly, GS-3232 and GS-3246141
- Scissor Assembly, GS-4047153
- Platform Height Sensor163
- Lift Cylinder165
- GS-2046 and167
- Pressure Transducer176
- Platform Overload System177
Platform Components181
- Platform181
- Platform Extension182
- GCON I/O Map with Load Sense (All Machines Except GS-3232)187
- GCON I/O Map Without Load Sense - (GS-3232 Only)188
- GCON I/O Map with Load Sense (GS-3232 Only)189
- Operational Indicator Codes190
- Diagnostic Trouble Codes190
- Troubleshooting "HXX" and "PXXX" Faults191
- Fault Inspection Procedure192
- Type "HXXX" Faults194
- Type "PXXX" Faults197
- Type "UXXX" Faults198
- Type "FXXX" Faults200
- Type "CXXX" Faults203
Hydraulic Schematics205
- Limit Switch Legend209
- Electrical Symbols Legend210
- From Serial Number211
- Component Reference and Hydraulic Symbols Legend263
- GS-2046, GS-2646 and GS-3246264
- (From Serial Number GS3212C-10000)267

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Genie GC-1530 Specifications

General

Brand	Genie
Model	GC-1530
Category	Lifting Systems
Language	English

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