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Grundfos CR Series - User Manual

Grundfos CR Series
92 pages
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GRUNDFOS INSTRUCTIONS
CR, CRI, CRN, CRT
Installation and operating instructions

Table of Contents

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Grundfos CR Series Specifications

General IconGeneral
TypeCentrifugal pump
MaterialStainless steel
Motor range0.37 kW to 22 kW
ApplicationsWater supply
Impeller MaterialStainless steel
ConnectionsFlanged
Speed2900 rpm
Temperature range-20°C to +120°C (depending on model and material)

Summary

Limited warranty

Symbols used in this document

Explanation of symbols used to denote warnings, cautions, and notes in the document.

Introduction

Overview of the CR range centrifugal pumps, their applications, and key characteristics.

Shipment inspection

Lifting instructions

Guidelines for safely lifting the pump and motor assembly using appropriate straps.

Ensure you have the right pump

Instructions to verify the pump model against the order using the nameplate data.

Checking the condition of the pump

Procedure for inspecting the pump for damage that may have occurred during shipping.

Electrical requirements

Safety warnings and requirements for electrical connections and grounding.

Identification

Nameplate data

Details on information provided on the pump's nameplate.

Type keys

Explanation of the coding system used to specify pump models and configurations.

Applications

Operating conditions

Ambient temperature and altitude

Information on how ambient temperature and altitude affect motor loading and cooling.

Liquid temperatures

Table specifying the permissible liquid temperature ranges for different pump types.

Minimum inlet pressures

Guidance on minimum required inlet pressure for pump operation.

Maximum inlet pressures

Maximum operating pressures

Installation

Pump location

Recommendations for selecting a suitable location for the pump installation.

Foundation

Requirements for a secure and stable mounting base for the pump.

Pump mounting

Recommended torques for pump mounting bolts and flange connections.

Suction pipe

Guidelines for sizing and installing the suction pipe to minimize friction losses.

Discharge pipe

Recommendations for installing discharge piping, including check valves and isolation valves.

Bypass

Instructions for installing a bypass line to ensure minimum flow for cooling and lubrication.

Flange forces and torques

Table of permissible flange forces and torques for different pump models.

Minimum continuous duty flow rates [gpm]

Table showing minimum flow rates required for continuous operation at different temperatures.

Check valves

Guidance on when a check valve is required on the discharge side of the pump.

Temperature rise

Information on temperature rise when flow is stopped and time limits to avoid damage.

Electrical connection

Safety warnings and procedures for making electrical connections to the motor.

Motors

Description of standard motor types supplied with Grundfos CR pumps.

Position of terminal box

Instructions on how to rotate the motor terminal box for installation flexibility.

Field wiring

Guidelines for field wiring, including conductor sizing and starting methods.

Motor protection

Requirements for motor protection, including circuit breakers and overload settings.

Commissioning

Priming

Step-by-step procedure for priming the pump before starting operation.

Startup

Detailed instructions for starting the pump, including checks for rotation and connections.

Operation

Operating parameters

General information on efficient operation and service life of CR pumps.

Pump cycling

Guidelines on maximum permissible pump start/stop cycles per hour to prevent motor failure.

Boiler feed installations

Specific considerations for using CR pumps in boiler feed applications.

Frost protection

Recommendations for draining the pump and system to prevent damage from freezing.

Maintaining the pump

Maintaining the motor

Motor inspection

Routine inspection procedures for the motor, focusing on cleanliness and electrical connections.

Motor lubrication

Information on motor bearing lubrication, including types of grease and service intervals.

Recommended lubricant

Table specifying recommended lubricants based on severity of duty and ambient temperature.

Lubricating chart (for motors with grease zerks)

Chart detailing lubrication intervals and quantities for motors with grease zerks.

Lubricating procedure

Step-by-step guide for applying grease to motor bearings, including precautions.

Replacing the motor

Disassembly

Instructions for safely removing the motor from the pump assembly.

Assembly

Procedures for mounting and aligning a replacement motor to the pump.

Torque specifications

Torque values for coupling screws used when replacing the motor.

Parts list

Spare parts

Information on obtaining an extensive list of spare parts for CR pumps.

Preliminary electrical tests

Supply voltage

Instructions for measuring supply voltage and interpreting the readings.

Meaning of supply voltage measurement

Explanation of acceptable voltage variations and potential consequences of deviations.

Current

Procedure for measuring motor current and interpreting the results.

Meaning of current measurement

Analysis of current measurements to diagnose potential motor faults or imbalances.

Insulation resistance

Method for measuring motor winding insulation resistance.

Meaning of insulation resistance measurement

Criteria for acceptable insulation resistance values and implications of low readings.

Startup of pump with air-cooled top (Cool-Top)

Diagnosing specific problems

Worksheet for three-phase motors

Disposal

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