Contents
I. Instructions for use .................................................................................................................................. 1
II. Forklift truck component names............................................................................................................ 4
1、 Instrument.................................................................................................................................. 5
2. Controls and switches...................................................................................................................25
3. Body and other parts.................................................................................................................... 32
III. Safety regulations ................................................................................................................................ 37
IV. Maintenance........................................................................................................................................43
1. Daily maintenance (8 hours).........................................................................................................43
2. Weekly maintenance (40 hours)...................................................................................................47
3. Every one and a half months maintenance (250 hours).............................................................. 51
4. Bi-annual maintenance (1000 hours)........................................................................................... 54
5. Annual maintenance (2,000 hours)..............................................................................................56
6. Maintenance every two years (4,000 hours)................................................................................57
7. Others............................................................................................................................................58
V. Forklift truck structure and stability .....................................................................................................62
VI. Operation .............................................................................................................................................65
1. Start...............................................................................................................................................65
2. Operation...................................................................................................................................... 65
3. Loading ..........................................................................................................................................66
4. Stacking.........................................................................................................................................67
5. Unstacking.....................................................................................................................................67
VII. Storage ................................................................................................................................................68
1. Daily storage..................................................................................................................................68
2. Long-term storage.........................................................................................................................68
3. Operation of forklift trucks after long-term storage.................................................................... 69
VIII. Maintenance......................................................................................................................................70
1. Regular maintenance schedule .....................................................................................................71
2. Tightening Torque Table for Common Bolts................................................................................. 82
3. Regular replacement of key safety parts......................................................................................83
4. Forklift Oil List............................................................................................................................... 83
5. Lubricating System Diagram......................................................................................................... 86
IX. Various signs/labels: various signs or labels are affixed to different parts of the forklift truck. ....... 87
X. Lifting, handling and towing of the forklift truck ................................................................................. 95
XI. Main technical performance parameters............................................................................................97
XII. Usage and maintenance methods for the lead-acid battery...........................................................131
XIII. Use, installation and safety rules for accessories........................................................................... 134
XIV. OPS (Operator Presence Sensing) system instruction....................................................................136