HANGCHA CPCD15 - Regular Maintenance Schedule

71
1. Regular maintenance schedule
○——Check, correction, adjustment
×——Replacement
Note:
a. When operating in dusty or polluted environments, it is necessary to increase the frequency of
maintenance.
b. If the engine power drops, there is any black smoke or the engine noise becomes louder before
maintenance is due, inspections and checks should be carried out and the opening pressure of
the diesel nozzle and fuel atomization state should be adjusted if necessary.
c. Replace the engine lubricating oil at the first 100h and then every 250 hours thereafter. For
common-rail engines, the maintenance cycle may be shortened as appropriate. (For details,
please refer to the Engine Maintenance Manual).
Engine Regular Maintenance Schedule
Mainten
ance
Item
Maintenance Content
Tool
Daily
(8h)
Every month
and a half
(250h)
Trimonthl
y
(500h)
Semi-annua
lly
(1,000h)
Annually
(2,000h)
Engine
.
.
Visual inspection of the
engine running
condition (including
sound, exhaust color)
○
○
○
○
○
Clean or replace the air
filter element
○
○
○
×
×
Drainage of the
oil-water separator
(Diesel engines)
○
○
○
○
Check crankcase and
remove dirt
○
○
○
Check and adjust valve
clearance
Plug
gauge
First time ○
○
○
○
Tighten the cylinder
cover bolts
Torque
wrench
First time ○
○
○
○
Check cylinder
compression pressure
Pressur
e gauge
Commo
n-rail
engine
Check whether the rail
pressure sensor and its
line operation is normal
○
○
○
○
○
Check whether the
accelerator pedal is
normal.
○
○
○
○
○
Check the leaks and
functions of the rail
pressure relief valve
○
○
○
○
○
Check the ECU function
and wiring
○
○
○
○
○