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PREDATOR XS
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97 pages
Manual
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PREDATOR X
S TURNTABLE
STRETCH
WRAPPER
OPERATION M
ANUAL
HIGHLIGHT IN
DUSTRIES, I
NC. ● 2694
PRAIRI
E SW; WYOM
ING; MI 4
9519 ● 1-80
0-531-24
65
VI-8
34
200078
SHCS, M6 x 16
L
6
35
500475
BRACKET,
LO
W
ER IDLER SPROCKET
1
36
200633
SHCS, M6 x 10
L
4
70
72
Table of Contents
Main Page
Default Chapter
3
Safety Messages
3
Introduction
5
Revision History Table
7
Table of Contents
9
List of Exhibits
11
Chapter 1: General System Information
13
System Specifications
14
System Overview Prints
16
Exhibit 1-1: Predator XS Low Profile Overview Layout
16
Exhibit 1-2: Predator XS High Profile Overview Layout
17
Exhibit 1-3: Predator XS Low Profile Machine Description
18
Chapter 2 : Installation and Adjustments
20
Machine Placement
20
Machine Set-Up
21
Exhibit 2-1: Ramp Positioning for Predator XS Low Profile
21
Exhibit 2-2: Pre-Stretch Percentage Gear Set Swap
25
Frequency Drive
26
Exhibit 2-3: Description of Hitachi AC Drive Digital Keypad
26
Exhibit 2-4: Navigation of Hitachi AC Drive Digital Keypad
27
Exhibit 2-5: Fault Detection of Hitachi AC Drive
28
Exhibit 2-6: Description of Cutler Hammer AC Drive Digital Keypad
29
Exhibit 2-7: Explanation of the LED Indicator on Cutler Hammer AC Drive
29
Exhibit 2-8: Schematic of the Film Feed Controller Card
34
Film Feed Controller Card
35
Exhibit 2-9: Description of the Film Feed Controller Card
35
Exhibit 2-10: Recommended Settings for the Film Feed Controller Card Trim Pots
36
Optional Scale Package
39
Chapter 3 : Operations Instructions
41
Operator Controls
41
Film Loading
43
Exhibit 3-1: Film Threading Diagram
43
Machine Operation
44
Chapter 4: Maintenance
46
Exhibit 4-1: Turntable Belt Adjustment
48
Exhibit 4-2: Film Carriage Lift Chain Adjustment
49
Maintenance Schedule Table
50
Chapter 5: Troubleshooting
51
Troubleshooting Guide
52
Power Problem
53
Turntable Problem
54
Film Carriage Problem
56
Film Delivery Problem
60
Chapter 6: Technical Reference
63
Turntable Frame Assembly
64
Optional High Profile Turntable Frame Assembly
67
Tower Assembly
69
Tower Part List
70
Film Carriage/Elevator Assembly
72
Film Carriage/Elevator Part List
73
Control Box Assembly
76
Control Box Part List
77
Electrical Schematics
78
AC Frequency Drive Setting
85
Electrical Sub-Panel Layout
87
Electrical Sensors Layout
89
Chapter 7 : Spare Parts List
94
Recommended Spare Parts
94
Chapter 8: Notes
95
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