HC900 Control System Architectures -  
12    HC900 Process & Safety Controller Safety Manual  Revision 1.9 
    01/14 
Table 3 – Descriptions of Major Redundancy Components 
Key No.   Component 
Name 
Description  Source 
1  Controller 
(Local) Rack 
Includes: Rack, 2 Power Supplies, 2 C75S 
Controllers, 1 Redundancy Switch Module (RSM) 
Honeywell 
2  I/O Expansion 
Rack 
Includes: 1 S75S Scanner 2 module, 1 Power 
Supply, and up to 4, 8, or 12 I/O modules. Optional 
second Power Supply and Power Status Module 
(PSM) on 8- and 12-slot I/O racks. 
Honeywell 
3  Operator 
Interface 
900 Control Station operator interface 
communicates via Ethernet or RS-485 serial link 
Honeywell 
4  PC 
Configuration 
Tool 
(Optional) PC (laptop or desktop) connects to 
RS-485 or Ethernet port(s) on any (one) LEAD 
Controller module.  Includes Honeywell Designer 
Software (configuration software).  
PC & USB to RS485 
convertors are from 
third-party suppliers.  
Configuration software 
is from Honeywell. 
5   HMI (Human-
Machine 
Interface) 
(Optional) PC link to Ethernet network, which may 
include other HMIs, other HC900 Controllers, and 
other networks (including Internet).   
Typically includes HMI operating software.  
May also include Designer (configuration tool and 
utility software). 
PC is from third-party 
supplier.   
HMI software is 
available from 
Honeywell (PlantScape 
or SpecView32) or 
from third-party 
supplier. 
6  Ethernet 
100Base-T 
Switch  
Required if using 2 or more I/O Expansion racks. 
Provides connection of the private I/O Ethernet 
100Base-T port on a (C75S) Controller Module to 
the (S75S) Scanner modules. Switch not required 
for connection to a single I/O rack. 
Honeywell 
6a  Ethernet 
10/100Base-T  
Switch or 
Router 
Enables inter-connection of several 10/100Base-T 
Ethernet devices in an Ethernet network.  Devices 
include other HC900 Controllers, HMIs, and can 
also include routers, brouters, servers, and other 
devices in wider networks. 
Honeywell or third-
party suppliers. 
7  Shielded  
Ethernet CAT5 
cable 
Connects I/O (S75S) expansion racks to (C75S) 
controllers and/or to 10/100baseT Ethernet 
switches. It also connects to 900 Control Stations 
and PC SCADA software applications. 
Honeywell or third-
party suppliers. 
Fiber Optics 
Cable 
Controller to remote rack distance up to 750m 
(2460 ft.) with one fiber cable. Distances up to 
1500m (4920 ft.) are possible with a fiber switch 
used as a repeater at the midpoint. 
9  RS-485 cable  Shielded twisted pair cable connects Isolated 
Controller port to field devices or  PC with RS-485 
convertor 
Honeywell  or Third-
party suppliers