Revision 1.9    HC900 Process & Safety Controller Safety Manual  55 
01/14 
HC900 PFD 
Safety-related systems can be classified as operating in either a low demand mode, or in a high 
demand/continuous mode. IEC 61508 quantifies this classification by stating that the frequency of demands 
for operation of the safety system is no greater than once per year in the low demand mode, or greater than 
once per year in high demand/continuous mode. 
Table 6 – SIL Levels 
Safety  
integrity level  
(SIL)  
Low demand mode of operation 
(the average probability of failure to 
perform its design function on demand) 
High demand or continuous 
mode of operation 
(probability of dangerous failure per 
hour)  
4   ≥10
to <10
  ≥10
to <10
 
3   ≥10
to <10
  ≥10
to <10
 
2   ≥10
to <10
  ≥10
to <10
 
1   ≥10
to <10
  ≥10
to <10
 
Probability of Failure on Demand (PFD) for Low Demand Mode 
Probability of failure on demand (PFD) is the SIL value for a low demand safety-related system as related 
directly to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety 
function on demand. PFD calculations are commonly used for process safety applications and applications 
where ESDs are used.  Besides parts 2 and 3 of the IEC/EN 61508 part 6 represents one of the central parts 
for the development of safety related systems.  Detailed information is given for the quantitative 
calculations of safety related systems.  IEC61508-6 provides detailed information how to calculate the PFD 
values for various system configurations as well as equations for generating the diagnostic coverage (DC) 
and safe failure fraction (SFF).   
PFD
SYS 
 = PFD
S
 + PFD
L
 + PFD
FE  
PFD
SYS
 
probability of failure on demand of a safety function for the E/E/PE safety
system 
PFD
S
  is the average probability of failure on demand for the sensor subsystem 
PFD
L
  is the average probability of failure on demand for the logic subsystem 
PFD
FE
  is the average probability of failure on demand for the final element subsystem 
Care must be taken to calculate the system elements properly to achieve the correct results Annex B of 
IEC61508-6 provides detailed information and techniques for determination of the system. 
The HC900 provides both analog and digital input voting blocks.  They can be configured as  
1oo1 – One out of one - Single channel (point of failure) 
1oo2 – One out of two – One channel out of two 
1oo2D – One out of two – One channel out of two diagnostic 
1oo3 or 2oo3 voting groups. 
Other system architectures can be found in IEC 61508-6. 
Note: Users can obtain the PFD data for all modules from Honeywell.