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Honeywell UMC800 - User Manual

Honeywell UMC800
128 pages
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Sensing and Control
UMC800 Controller
Installation and User Guide
Doc. No.: 51-52-25-61
Release: F
Last Revision Date: 4/01

Table of Contents

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Honeywell UMC800 Specifications

General IconGeneral
ModelUMC800
MountingPanel Mount
TypeController
Controller TypeDigital
Input Voltage100 to 240 VAC
OutputsAnalog Outputs, Digital Outputs
Communication ProtocolsModbus RTU, Ethernet
DisplayLCD
Power Supply100-240V AC, 24V DC

Summary

About This Document

Abstract

Provides descriptions and procedures for installation, operation and maintenance of the UMC800 Controller hardware.

References

Lists documents that may be sources of reference for material discussed in this publication.

Contacts

Lists Honeywell's World Wide Web sites and telephone numbers for customer support.

Introduction

Purpose

Explains the scope and organization of the installation and user guide for the UMC800 Controller.

UMC800 Controller

CE Conformity (Europe)

UMC800 Overview

UMC800 Description

Details the UMC800 as a modular controller designed for small unit process control.

Feature Summary

Lists key features of the UMC800 controller, including control loops, I/O capacity, and options.

Equipment Identification

Controller Components

Describes the main parts housed within the UMC800 controller enclosure.

I;O modules

Control architecture

Explains the function block configuration architecture for developing control strategies.

Operator Interface

Control Builder

Serial Communication Ports

Pre-Installation Considerations

Introduction

Introduces pre-installation checks and environmental factors for controller installation.

Operating limits

Lists recommended operating limits for the controller's environment and power.

Electrical considerations

Controller grounding

Taking electrical noise precautions

Permissible wire bundling

Mounting and Wiring

Site Preparation

Details site requirements for mounting the controller enclosure and external wiring.

Power requirements

Assembling parts

Lists tools and parts required for mounting the UMC800 hardware.

Mounting the Controller

Mounting controller enclosure on a panel

Details the steps for surface mounting the controller enclosure onto a panel.

Plug-in Module Locations

Common backplane

Describes the backplane's role in connecting modules and the slot numbering.

I;O module identification

Explains how to identify I/O module types using labels and terminal blocks.

I;O module limits

Controller model number

Verify I;O module locations

Signal Wiring

I;O module wiring

Details how to connect field wiring to the controller's I/O module terminal blocks.

Analog input; analog output field wiring

Analog inputs (module ID 1)

Field wiring for one pH sensor input (module ID C)

Analog outputs (module ID 2)

Digital inputs

Digital outputs

Pulse input;frequency input module with digital outputs

Pulse input;frequency input jumpers

Pulse;frequency card wiring

RS 485 serial communications

Remote Access

Overview

Explains remote access capabilities, including monitoring, configuration, and firmware upgrades.

Modem requirements

Lists the essential capabilities a modem must have for remote access.

Cable requirements

Specifies the interface cable needed to connect a modem to the controller.

Modem configuration

Installing ferrite clamp for CE compliance

DISPLAY connector (to operator interface)

COMM A and B connectors (optional)

RS 485 port wiring (2 wire)

Power Supply Wiring

Operation

Power Up; Power Down

Explains the controller's power-up sequence, diagnostics, and power-down behavior.

Operational Modes and Controls

Operational Modes

Defines PROGRAM, RUN, and OFFLINE modes and their uses.

Mode control

Explains how the controller's operational mode can be set and changed.

File Downloading

Code Download

Controller firmware upgrade

Explains how to upgrade the controller's firmware using the User Utility software.

Warm Start; Cold Start

Scan rates

Explains how scan rates are determined by the number of analog inputs and function blocks.

Status Indicators

Status LEDs

Details the meaning of the POWER, LoBAT, FORCE, and RUN status LEDs on the CPU module.

RS 485 Port Configuration (Communication Board Option)

COMM A and B ports

Describes the COMM A and COMM B ports and their setup for communication.

COMM port status

Explains how to check the status of COMM A and COMM B ports.

Maintenance

Overview

Outlines the scope of maintenance procedures for the controller and its components.

Warranty

Details warranty repair services for the controller.

Servicing

Discusses easy removal of components and battery access for maintenance.

Routine Maintenance

Controller maintenance

Recommends periodic physical inspection of the controller enclosure and wiring.

Battery replacement

Provides guidance on replacing the CPU battery.

Controller Calibration

Calibration overview

Describes accessing calibration displays via operator interface or user utility.

Factory calibration

Field calibration

Calibration procedures

Outlines how to initiate calibration routines via operator interface or user utility.

AI module calibration

Describes calibrating AI module channels using 0% and 100% reference values.

Other AI module calibration selections

AO module calibration values

Replacement Procedures

Replacing the power supply fuse

Replacing the battery

Replacing I;O modules

Replacing the CPU module

Replacing the power supply module

Replacing the backplane

Diagnostics and Troubleshooting

Overview

Introduces diagnostic routines and indicators for controller operating status.

Controller Diagnostics

Explains diagnostic routines executed during power-up and continuous operation.

Power up diagnostics

Describes the internal diagnostics performed upon controller power application.

Controller status LEDs

Diagnostic displays

Mentions diagnostic displays for controller status and I/O module diagnostics.

Fault Detection and Troubleclearing

Fault detection and troubleclearing

Parts List

Specifications

Introduction

Introduces the tables containing electrical, physical, safety, and performance specifications.

Controller Design

Describes the overall design and capabilities of the UMC800 controller.

I;O Module Configuration

Design

Scan Rate

Explains how scan rates vary based on the number of analog inputs and function blocks.

Power Supply

Details the standard and optional power supply voltage ranges and fuses.

Communications

Details the controller's communication ports, protocols, and connection parameters.

System Interconnections

Dimensions

Safety Protection

CE Conformity (Europe)

EMC Classification

Environmental and Operating Conditions

PV Inputs

Component Parameter Description

RTD;Ohms

Linear

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