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Huawei PowerCube 5000 User Manual

Huawei PowerCube 5000
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PowerCube 5000
User Manual (SmartLi 100Ah)
Issue
02
Date
2020-03-17
HUAWEI TECHNOLOGIES CO., LTD.

Table of Contents

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Huawei PowerCube 5000 Specifications

General IconGeneral
BrandHuawei
ModelPowerCube 5000
CategoryBattery Charger
LanguageEnglish

Summary

About This Document

Purpose of the Document

Describes the PowerCube 5000 solution's overview, installation, commissioning, maintenance, and troubleshooting.

Intended Audience for the Manual

Lists the target audience for this document, including engineers and technicians.

Symbol Conventions Used

Defines the meaning of symbols like DANGER, CAUTION, WARNING, and NOTICE used in the guide.

Document Change History

Details the changes and updates made in different document issues, starting from Issue 01.

Safety Information

General Safety Precautions

Provides general safety precautions before installing, operating, and maintaining the equipment.

Personnel Requirements for Operation

Specifies the qualifications and training required for personnel involved in installation and operation.

Electrical Safety Guidelines

Details electrical safety measures, including grounding and handling high-voltage operations.

Installation Environment Requirements

Outlines the necessary environmental conditions for equipment installation to ensure safety and proper function.

Mechanical Safety Procedures

Covers mechanical safety aspects, including working at heights and using hoisting devices.

Battery Safety Precautions

Provides critical safety precautions for handling and maintaining batteries.

Product Overview and Components

PowerCube 5000 System Overview

Provides an overview of the PowerCube 5000 system, its features, and capabilities.

System Working Modes Explained

Explains the different operating modes of the PV inverter, battery, and DG.

ICC Cabinet SUN2000-150KTL-S0 Details

Details the components and specifications of the ICC Cabinet SUN2000-150KTL-S0.

ICC Cabinet Components: Power Module (HSU)

Describes the Power Module (HSU), its functions, appearance, and indicator descriptions.

ICC Cabinet Components: Bypass Module (BPS)

Details the Bypass Module (BPS), including its appearance and indicator descriptions.

ICC Cabinet Components: Monitoring Unit Overview

Describes the Monitoring Unit, its overview, and various modules like SMU02S, UIM02C.

Monitoring Unit: SMU02S Details

Details the SMU02S panel, its buttons, indicators, and port descriptions.

Monitoring Unit: UIM02C Panel and Ports

Describes the UIM02C panel, its port descriptions, and pin definitions.

Monitoring Unit: NIM01C3 Panel and Indicators

Details the NIM01C3 panel, its indicators, communications ports, and pin definitions.

Monitoring Unit: GIM01C Panel and Ports

Describes the GIM01C panel, its indicators, and ports.

Monitoring Unit: ECU01A for Energy Monitoring

Details the ECU01A panel, indicators, and ports for energy monitoring.

Monitoring Unit: MUS01C Interface Module

Describes the MUS01C panel, its ports, and communication protocols.

Monitoring Unit: MDU Appearance and Ports

Details the MDU appearance, indicator status, and port descriptions.

Smart Lithium Battery Cabinet (SmartLi) Introduction

Introduces the Smart Lithium Battery Cabinet (SmartLi), its structure, and components.

SmartLi Model Description

Explains the model naming convention and description for the SmartLi product.

SmartLi Component: Energy Storage Module (ESM)

Describes the Energy Storage Module (ESM), its composition, and advantages.

SmartLi Component: System Battery Control Unit (SBCU)

Details the System Battery Control Unit (SBCU), its appearance, and indicator status.

SmartLi Component: Battery Control Unit (BCU)

Describes the Battery Control Unit (BCU), its functions, and port descriptions.

Isolation Transformer Specifications

Details the specifications and appearance of Isolation Transformers like ITC80D, ITC120D, etc.

Isolation Transformer: ITC80D Details

Provides specifications and appearance details for the ITC80D Isolation Transformer.

Isolation Transformer: ITC120D Details

Details specifications and appearance for the ITC120D Isolation Transformer.

Isolation Transformer: ITC200D Details

Provides specifications and appearance details for the ITC200D Isolation Transformer.

Isolation Transformer: ITC400D Details

Details specifications and appearance for the ITC400D Isolation Transformer.

Smart ETH Gateway Description

Describes the Smart ETH Gateway, its specifications, and indicator status.

Combiner Box Specifications

Provides specifications and appearance details for the Combiner Box.

Installation Procedures

Installation Preparation Steps

Covers preparations for installation, including clearances and cable preparation.

Installation Clearances Requirements

Specifies the required clearances around the ICC and lithium battery cabinets for operation and ventilation.

Cable Preparation Guidelines

Details cable preparation, including maximum current and cross-sectional area requirements.

Tools and Instruments for Installation

Lists the necessary tools and instruments required for installation, emphasizing insulated tools.

Equipment Transportation and Unpacking

Provides guidelines for the safe transportation and unpacking of equipment.

Installing the ICC Cabinet

Details the procedure for installing the ICC cabinet, including marking, drilling, and securing.

Installing an Isolation Transformer

Describes the process of installing an isolation transformer, including marking and securing.

Installing PE Cable: ICC Cabinet to Transformer

Explains how to install a PE cable between the ICC cabinet and the isolation transformer.

Installing the SmartLi Battery Cabinet

Covers the installation of the SmartLi battery cabinet, including ground mounting and channel steel mounting.

SmartLi Cabinet Installation: Ground Mounting

Details the steps for installing the battery cabinet on the ground or channel steel.

SmartLi Cabinet: Connecting PE Cable

Provides instructions for connecting the PE cable to the battery cabinet.

SmartLi Cabinet: Installing Energy Storage Modules (ESMs)

Details the procedure for installing Energy Storage Modules (ESMs) into the battery cabinet.

Installing IP21 Component on SmartLi

Describes how to install the IP21 component, likely a protective cover or module.

Optional: Installing a Water Sensor

Provides optional steps for installing a water sensor and checking its function.

Optional: Installing a Combiner Box

Details the optional procedure for installing a combiner box on the wall.

General Cable Installation Procedures

Covers various cable installation procedures, including PV input, AC input, and signal cables.

Installing PV Input Power Cable

Details the procedure for installing the PV input power cable between the solar junction box and the cabinet.

Installing AC Input Power Cable

Explains how to install AC input power cables, particularly when a backup DG is available.

Installing Signal Cables Between Battery Cabinets

Describes installing signal cables to connect multiple lithium battery cabinets in a loop.

Cabling: Battery Cabinet to ICC Cabinet

Details connecting signal and battery cables between the lithium battery cabinet and the ICC cabinet.

Cabling: ICC Cabinet to Isolation Transformer

Explains installing alarm and AC power cables between the ICC cabinet and the isolation transformer.

Installing AC Output Cable from Transformer

Describes how to install AC output power cables for the isolation transformer.

Installing Control Cables Between ICC Cabinets

Details installing communication and EPO control cables between two ICC cabinets.

Installation Verification Checklist

Provides a checklist for verifying the correct installation and securing of cabinets and their connections.

User Interface (UI) Description

ICC Cabinet MDU Interface

Describes the MDU interface, its functions, and the UI elements for system information.

ICC Cabinet WebUI Interface

Explains the ICC Cabinet WebUI, its home page, and the functions available through its interface.

Lithium Battery Cabinet SBCU Interface

Details the SBCU interface, its system status display, and UI functions.

Lithium Battery Cabinet WebUI Interface

Describes the Lithium Battery Cabinet WebUI, its home page, and available functions.

Power-on Commissioning Procedures

Preparation for System Power-On

Outlines the steps and prerequisites for preparing the system before initial power-on.

ICC Cabinet Power-On Modes

Explains different modes for powering on the ICC cabinet, including using PV, battery, or DG.

Powering ICC Cabinet Using PV

Details the procedure for powering on the ICC cabinet using PV power, including prerequisites.

Powering ICC Cabinet Using Lithium Battery

Describes powering on the ICC cabinet using a lithium battery, with prerequisites and procedures.

Powering ICC Cabinet Using Backup DG

Explains how to power on the ICC cabinet using a backup DG, including prerequisites.

Setting ICC Cabinet Parameters

Guides through setting initial parameters for the ICC cabinet, including user accounts and settings wizard.

Setting Lithium Battery Cabinet Parameters

Covers setting initial parameters for the lithium battery cabinet, including user accounts and the settings wizard.

Powering On System Loads

Details the final steps for powering on the loads and enabling system output.

Operation Guide

System Shutdown and Power-Off Procedure

Provides step-by-step instructions for safely shutting down and powering off the entire system.

Powering Off Lithium Battery Cabinets

Explains how to manually power off lithium battery cabinets when not in use.

Logging Into the System WebUI

Guides users on how to log in to the system's WebUI using a browser and network cable.

Changing User Passwords

Details the procedure for changing user passwords on the ICC Cabinet WebUI, MDU, and Lithium Battery Cabinet WebUI.

Exporting System Data

Explains how to export system data from the ICC Cabinet WebUI, MDU, and Lithium Battery Cabinet SBCU.

Performing Emergency Power Off (EPO)

Describes how to perform an Emergency Power Off (EPO) for both the ICC cabinet and lithium battery cabinets.

Clearing the EPO State

Provides instructions on how to clear the EPO state for the ICC cabinet and lithium battery cabinets.

Routine Maintenance Procedures

CCS Routine Maintenance

Details routine maintenance procedures for the cabinet with cooling system (CCS), including checks and troubleshooting.

ICC Routine Maintenance Schedule

Outlines routine maintenance for the ICC, including electricity, preventive checks, and power cable inspections.

SmartLi Routine Maintenance

Covers routine maintenance for the SmartLi, focusing on battery safety, handling, and periodic checks.

Troubleshooting Common Issues

ICC Cabinet Troubleshooting Guide

Provides troubleshooting steps for common issues with the ICC cabinet components like AC SPD and SMU.

AC SPD Troubleshooting Steps

Guides on troubleshooting AC SPD issues, including symptoms, causes, and solutions.

SMU Troubleshooting Steps

Details troubleshooting for SMU02S, covering breakdown, alarm generation, and communication failures.

ECM01A Troubleshooting Steps

Provides troubleshooting for ECM01A, including indicator status and fault conditions.

MUS01C Troubleshooting Steps

Guides on troubleshooting MUS01C, covering network port indicators, communication alarms, and EPO button issues.

HSU Troubleshooting Steps

Details troubleshooting for HSU, including indicator status, communication, and fault indicators.

BPS Troubleshooting Steps

Provides troubleshooting for BPS, covering indicator status, alarms, and communication failures.

Circuit Breaker Troubleshooting

Guides on troubleshooting circuit breaker faults due to overcurrent or short circuits.

Clearing the EPO State for SMU

Explains how to clear the EPO state for the SMU after an EPO event.

Lithium Battery Cabinet Troubleshooting

Covers troubleshooting for lithium battery cabinets, including ESM and BCU abnormal conditions.

Parts Replacement Procedures

ICC Cabinet Parts Replacement

Details the procedures and precautions for replacing common parts in the ICC cabinet.

Replacing an AC SPD in ICC Cabinet

Provides a step-by-step guide for replacing an AC SPD, including safety precautions.

Replacing a Circuit Breaker in ICC Cabinet

Details the procedure for replacing a faulty circuit breaker, including safety measures.

Replacing an HSU in ICC Cabinet

Guides on replacing the HSU, emphasizing careful handling of connectors and horizontal placement.

Replacing a BPS in ICC Cabinet

Provides instructions for replacing the BPS, highlighting careful handling and placement.

Replacing Monitoring Units in ICC Cabinet

Covers replacing monitoring units like SMU02S, UIM02C, NIM01C3, GIM01C, ECU01A, MUS01C, and MDU.

Replacing SMU02S Monitoring Unit

Details the procedure for replacing the SMU02S, including ESD precautions and parameter reset.

Replacing UIM02C Monitoring Unit

Guides on replacing the UIM02C, including recording cable positions and disconnecting power.

Replacing NIM01C3 Monitoring Unit

Details replacing the NIM01C3, including SIM card transfer and proper slot installation.

Replacing GIM01C Monitoring Unit

Guides on replacing the GIM01C, emphasizing correct slot placement and cable connections.

Replacing ECU01A Monitoring Unit

Details replacing the ECU01A, advising against removing two modules simultaneously.

Replacing MUS01C Monitoring Unit

Guides on replacing the MUS01C, including shutting down the system and reconnecting cables.

Replacing MDU Monitoring Unit

Details replacing the MDU touchscreen, including removing screws and reconnecting cables.

Lithium Battery Cabinet Parts Replacement

Covers replacing parts in the lithium battery cabinet, including ESM, BCU, and SBCU.

Replacing an ESM in Lithium Battery Cabinet

Details replacing an Energy Storage Module (ESM), including safety precautions and securing the new module.

Replacing a BCU in Lithium Battery Cabinet

Guides on replacing the Battery Control Unit (BCU), including unlocking and reconnecting cables.

Replacing an SBCU in Lithium Battery Cabinet

Details replacing the System Battery Control Unit (SBCU), including automatic configuration checks.

Frequently Asked Questions (FAQ)

Installing an Expansion Sleeve

Provides a step-by-step guide on how to install an expansion sleeve into a concrete floor.

Preparing Cable Terminals

Explains how to prepare DT, OT, and cord end terminals for cables, including tools and materials.

Installing a Dry Contact Signal Cable

Details the procedure for installing a dry contact signal cable, including connecting to the dry contact.

Technical Specifications

ICC Cabinet Technical Specifications

Lists the technical specifications for the ICC cabinet, including capacity, dimensions, and environmental parameters.

SmartLi Technical Specifications

Provides technical specifications for the SmartLi, including physical, environmental, and electrical parameters.

A Alarm List

Air Conditioner Controller Alarms

Lists alarms for the air conditioner controller, including communication and temperature issues.

UIM Alarms

Details alarms for the UIM, covering sensor status, faults, and temperature conditions.

Transformer Cabinet Alarms

Includes alarms for Transformer SPD faults and temperature issues.

Dry Contact Input Alarms

Alarms generated by dry contact input status and conditions.

HSU Alarms Overview

Comprehensive list of HSU alarms, including inverter, PV, DCDC, and communication faults.

Power Cabinet Alarms

Alarms related to power cabinet operations, SPD, short-circuit protection, and phase sequence.

Communications Expansion Board Alarms

Alarms indicating issues with the communication expansion board.

DG Interface Module Alarms

Lists alarms for the DG interface module, covering communication and voltage issues.

Energy Control and Management Alarms

Alarms for ECM, parallel cables, version mismatches, and synchronization issues.

Diesel Generator Alarms

Details diesel generator alarms, including mode, start/stop failures, and abnormal conditions.

B Lithium Battery Cabinet Alarms

Battery Temperature and Voltage Alarms

Alarms related to battery temperature (over/under), overvoltage, and undervoltage protection.

Battery Current and Parallel Cable Alarms

Alarms for battery overcurrent, and issues with intra/inter-battery cabinet parallel cables.

Version and Module Alarms

Alarms for version mismatches, module quantity issues, and module detection failures.

Safety and Switch Alarms

Critical alarms for Smoke, Water, and abnormal switch operations.

Battery Health and EPO Alarms

Alarms indicating abnormal battery state of health (SOH) and emergency power-off (EPO) events.

Temperature Sensor and Terminal Alarms

Alarms related to abnormal temperature sensor readings and loose battery module terminals.

C EMC Standards

Electromagnetic Interference (EMI) Standards

Specifies electromagnetic interference standards for the ICC cabinet, including conducted and radiated emissions.

Electromagnetic Susceptibility (EMS) Standards

Details electromagnetic susceptibility standards for the ICC cabinet, covering ESD, EFT, and various susceptibility tests.

Lightning Protection Standards

Specifies lightning protection requirements for PV input and system output.

D Acronyms and Abbreviations

Common Acronyms and Abbreviations (A-E)

Defines common acronyms and abbreviations from A to E.

Common Acronyms and Abbreviations (G-H)

Defines common acronyms and abbreviations from G to H.

Common Acronyms and Abbreviations (L-U)

Defines common acronyms and abbreviations from L to U.

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