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ENGLISH
PERIODIC MAINTENANCE SCHEDULE 2004
RECOMMENDED INSPECTION OF THE
HUSABERG - ENGINES
USED FOR HOBBY-ENDURO COMPETITIONS BY YOUR HUSABERG WORKSHOP
(ADDITIONAL ORDER FOR THE HUSABERG WORKSHOP)
a 100 liter fuel consumption is equivalent to approx. 15 operating hours
Check the clutch disks for wear ●● ●●●●●
Check the length of the clutch springs ●●●●●●
Check the cylinder and piston for wear ●●●
Check the groove on the piston pin retainer for wear (visual check)
●●●
Check the camshaft for wear (visual check) ●●●
Check the camshaft bearings ●●●
Check the length of the valve springs ●●●
Check the spring cap for wear ●●●
Check the eccentricity of the valve disk ●●●
Check the valve guides for wear ●●●
Check the radial clearance of the rocker arm rollers ●●●
Check the elongation of the timing chain ●●●
Check the chain tensioner tooting for damage (visual check) ●●●●●●
Check the eccentricity of the crankshaft journal ●●●
Replace the conrod bearings ●●●
Check piston pin bearing ●●●
Replace the balancer shaft bearings ●●●
Replace the crankshaft main bearings ●●●
Check the entire transmission including the roller and bearings for wear
●●●
60 hours
400 liter
90 hours
600 liter
120 hours
800 liter
180 hours
1200 liter
240 hours
1600 liter
270 hours
1800 liter
30 hours
200 liter
I
MPORTANT CHECKS AND MAINTENANCE TO BE CARRIED OUT BY THE RIDER
Check oil level ●
Check brake fluid level ●
Check brake pads for wear ●
Check lights for function ●
Check horn for function ●
Lubricate and adjust cables and nipples ●
Bleed fork legs regularly ●
Remove and clean fork dust bellows regularly ●
Clean and lubricate chain, check tension and adjust if necessary ●●
Clean air filter and filter box ●
Check tires for pressure and wear ●
Check cooling fluid level ●
Check fuel lines for leaks ●
Drain and clean float chamber ●
Check all control elements for smooth operation ●
Check brake performance ●●
Treat blank metal parts (with the exception of brake and exhaust system) ●
with wax-based anti corrosion agent
Treat ignition and steering locks and light switches with contact spray ●
Check tightness of screws, nuts and hose clamps regularly ●
For cross-
country use
After every
cleaning
Before each
start