Maintenance Schedule 8000 SRM 707
Table 1. Maintenance Schedule
Item
No.
Item
8hr/
1day
250
hr/
6wk
500 hr/
3mo
1000
hr/
6mo
2000 hr/
1yr
Procedure or
Quantity
Specification
3
Tires, Tire Pressure X See Nameplate
14
Mast, Carriage, Lift
Chains
X Check condition
See Parts Manual
18
Forks X X Check condition
Check for Leaks -
Fuel, Oil, Water
X Check for leaks
See NOTE 1
5
Fuel Tank
GM 3.0L
(Gas and LPG)
X
CIL
39.4 liter
(10.4 gal)
86 Octane -
Gasoline
LPG - HD-5
5
Fuel Tank
Mazda M4-2.0G
and M4-2.2G
(Gas and LPG)
X
CIL
54.5 liter
(14.4 gal)
86 Octane
- Gasoline
LPG - HD-5
5
Fuel Tank
Perkins 704-26
(UB) (Diesel)
X
CIL
51.3 liter
(13.6 gal)
Diesel No. 2
Horn, Gauges, Lights,
Alarms
X Check operation
13
Service Brakes and
Parking Brake
X Check operation
13
Service Brakes Lining X Check
serviceability
X=Check C=Change L=Lubricate CIL=Check Indicator Light during operation
NOTE 1: Checkthefuelsystemforleakspriortoanyserviceormaintenanceactivity.
NOTE 2: Change filters on NEW lift trucks at first 100 hours on hourmeter.
NOTE 3: Very dirty conditions require daily clean and check.
NOTE 4: Heavy-duty or high-temperature operations require more frequent checks.
NOTE 5: Cooling indicator light is used only on S40-65XM lift truck models.
NOTE 6: In dirty or dusty environments, replace at 1000 hours.
NOTE 7: Perkins engine is to be at operating temperature of 82 ±1.5 C (180 ±35 F) when inspecting for low
idle setting.
NOTE 8: Multipurpose grease with 2 to 4% molybdenum disulfide.
NOTE 9: Mazda M4-2.0G and M4-2.2G 2004 or newer engines, check at 5000 hours or 7 years.
NOTE 10: Replace on Mazda M4-2.0G and M4-2.2G engines every 2500 hours. Use only hour interval.
NOTE 11: O
n Mazda M4-2.0G and M4-2.2G engines, replace the timing belt every 3500 hours. Use only the
hour inte
rval.
NOTE 12: Perform maintenance as specified by the manufacturer.
4
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