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Interroll RollerDrive EC200 User Manual

Interroll RollerDrive EC200
32 pages
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User Manual
Interroll RollerDrive
EC200
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Interroll RollerDrive EC200 Specifications

General IconGeneral
Voltage24 V DC
Protection ClassIP54
Motor TypeBrushless DC Motor
Diameter50 mm
Roller Diameter50 mm
TypeRollerDrive

Summary

Introduction

Handling of the user manual

Provides advice on using the manual and its importance for safe operation and warranty.

Warning notices in this manual

Explains the meaning of signal words like Danger, Warning, and Caution for hazard identification.

Further symbols

Explains symbols like NOTICE for material damage and 'i' for important information or steps.

Safety

General safety instructions

General guidelines for safe operation, emphasizing qualified personnel and compliance with regulations.

Intended use

Specifies approved industrial applications for the RollerDrive EC200 and prohibits unauthorized modifications.

Unintended use

Lists uses that are not permitted, such as transporting persons or use under impact loads.

Qualified persons

Defines requirements for personnel working with the RollerDrive, including understanding manuals and regulations.

Risks

Details potential dangers associated with persons, electricity, rotating parts, working environment, and operation.

Interfaces

Discusses potential hazards arising from integrating the RollerDrive into conveyor modules.

Product information

Components

Identifies and illustrates the various parts of the RollerDrive EC200.

Product description

Explains the RollerDrive EC200 as a self-contained electronic roller, its applications, and motor control.

Overload protection devices

Describes the stall timing device, slow run protection, and temperature monitor features.

RollerDrive label

Explains the purpose and information found on the RollerDrive's identification label.

Product identification

Lists required information for identifying a RollerDrive and provides fields to enter values.

Technical data

Presents detailed technical specifications including voltage, current, performance, and environmental ratings.

Performance data

Tabulates performance metrics like gear ratio, torque, speed range, and nominal load for different configurations.

Performance charts

Displays graphical representations of speed, torque, and current for various gear ratios.

DriveControls for the RollerDrive EC200

Recommends specific Interroll DriveControls for use with the RollerDrive EC200.

Motor plug

Details the pin assignments, colors, functions, and values for the motor plug.

Speed settings

Explains how to adjust speed via voltage on pin 5 and provides a table of speed settings for different gear ratios.

RL definition

Clarifies the two definitions of roller length (RL_EU and RL_US) used in different regions.

Dimensions of the motor shaft

Provides diagrams and dimensions for motor shaft configurations (standard and IP66).

Dimensions of idler cartridges

Shows dimensions for various idler cartridge types (straight, O-ring, multi-rib, timing belt).

Roller chain hub

Provides dimensions for the roller chain hub configurations.

Groove locations

Illustrates groove locations for FTM8 floating and spring-loaded hex idler shaft options.

Conical RollerDrives

Describes available versions of conical RollerDrives and angle compensation requirements.

Transport and storage

Transport

Provides safety precautions and instructions for transporting the RollerDrive.

Storage

Outlines important guidelines and warnings for storing the RollerDrive safely.

Assembly

Warning notices concerning assembly

Highlights safety warnings related to rotating parts, accidental starts, and handling during assembly.

Warning notices concerning the electrical installation

Details risks and precautions for electrical installation to prevent damage or injury.

Setting up a roller conveyor

Guides on positioning the conveyor zone and the RollerDrive within it for optimal force transmission.

Inserting the RollerDrive EC200 in the conveyor frame

Step-by-step instructions for inserting the motor shaft and cable into the conveyor frame.

Inserting the idler shaft

Instructions for inserting both spring-loaded and FTM8 idler shafts into the conveyor frame.

Securing the RollerDrive in the conveyor frame

Details on securing the RollerDrive using nuts and washers, including torque specifications.

Mounting tool

Describes the use of a mounting tool for installing multi-rib belts and its dimensions.

Electrical installation

Instructions on connecting the motor plug to the DriveControl or other control systems.

Initial startup and operation

Initial startup

Lists essential checks and inspections before the first startup of the RollerDrive.

Operation

Safety cautions and notices related to operating the RollerDrive, including rotating parts and induction.

Inspections before every startup

Outlines routine checks to be performed before each startup for safety and proper function.

Procedure in case of accident or malfunction

Steps to follow in case of an accident or malfunction, including stopping the conveyor and seeking help.

Maintenance and cleaning

Warning notices concerning maintenance and cleaning

Safety warnings for maintenance and cleaning, emphasizing qualified personnel and power disconnection.

Maintenance

Guidelines for routine checks, securing the shaft, and replacing damaged RollerDrives.

Cleaning

Recommendations for cleaning the roller to maintain performance and reduce friction.

Troubleshooting

Error search

Provides a table of common symptoms, possible causes, and troubleshooting steps for errors.

Abandonment and disposal

Abandonment

Instructions for safely disconnecting and removing the RollerDrive from the conveyor frame.

Disposal

States the operator's responsibility for proper disposal according to regulations.

Appendix

Accessories

Lists available belts, DriveControls, and wiring accessories with their part numbers and characteristics.

Manufacturer's declaration

Declares compliance with EC directives and harmonized norms for the RollerDrive EC200.

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