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Interroll RollerDrive EC5000 AI User Manual

Interroll RollerDrive EC5000 AI
54 pages
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INSPIRED BY EFFICIENCY
Operating manual
RollerDrive EC5000 AI/BI
24 V/48 V DC, Analogue Interface/Bus Interface

Table of Contents

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Interroll RollerDrive EC5000 AI Specifications

General IconGeneral
BrandInterroll
ModelRollerDrive EC5000 AI
CategoryDC Drives
LanguageEnglish

Summary

About this document

Information about this operating manual

Details the scope of the operating manual and identifies the Interroll motor rollers covered.

Warning notices in this document

Explains the signal words (DANGER, WARNING, CAUTION) and their consequences for safe operation.

Symbols

Defines the meaning of various symbols used in the manual for notes, requirements, safety, and actions.

Safety-related information

State of the art

Confirms the product's compliance with standards and the potential for hazards during use.

Proper use

Defines the intended industrial application field for the RollerDrive and its suitability for various conveyors.

Improper use

Outlines prohibited uses, modifications, and unsuitable environments for the RollerDrive.

Qualification of personnel

Specifies the required qualifications for operators, service engineers, and electricians for safe handling.

Dangers

Details potential hazards during operation, including injury to persons, electricity, rotating parts, and heat.

Interface to other devices

Warns about potential hazards arising from integrating the RollerDrive into conveyor systems.

Operating modes/operating phases

Describes standard and special operating modes, including transport, assembly, maintenance, and disposal states.

Applicable documentation

Lists related Interroll documentation and supplements for comprehensive information.

Product information

Components

Identifies the main components of the RollerDrive and explains the color coding of motor connectors.

Product description

Covers product features, power levels, and overload protection systems like stall timing and heavy running.

RollerDrive EC5000 BI with CAN bus

Details CAN bus communication standards and explains health and service life indicator lights.

Rating plate

Explains the information provided on the RollerDrive's rating plate for identification.

RollerDrive EC5000 as a replacement for RollerDrive EC310

Describes the suitability of EC5000 models as replacements for older EC310 units.

Product identification

Lists essential information required to identify a specific RollerDrive model and its configuration.

Technical specifications

Provides detailed technical data for various RollerDrive EC5000 models (20W, 35W, 50W) at different voltages.

Performance data

Presents performance metrics like rated torque, acceleration torque, and breakaway torque for different gear ratios.

Control systems for the RollerDrive EC5000

Recommends Interroll control systems compatible with the RollerDrive EC5000 for different interfaces.

RollerDrive connector AI

Details the pin assignments, functions, and values for the Analogue Interface (AI) connector.

RollerDrive connector BI

Details the pin assignments, functions, and values for the Bus Interface (BI) connector.

Dimensions of the motor shaft

Illustrates the dimensions of the motor shaft for IP54 and IP66 protected versions.

Dimensions of the bearing housings on the non-cable side

Shows dimensions for various drive head attachments on the non-cable side of the RollerDrive.

EC5000 IP66 Dimensions

Provides specific dimensional details for the EC5000 IP66 rated version.

Transport and storage

Transport

Provides CAUTIONary notes for safe transport operations, including handling and damage checks.

Storage

Offers CAUTIONary advice for proper storage of the RollerDrive to prevent damage and ensure safety.

Assembly and installation

Warning notices for installation

Highlights WARNINGs and CAUTIONs related to electric shock and crushing hazards during installation.

Installing the RollerDrive

Guides through the process of installing the RollerDrive, including shaft attachment and securing.

Installation tool (accessory)

Recommends the PolyVee clamping aid for installing PolyVee belts and aligning rollers.

Warning notices for electrical installation

Warns about risks of crushing due to uncontrolled start-up during electrical installation.

Electrical installation

Provides instructions and notes for safe electrical connections to prevent damage and ensure warranty.

Start-up and operation

Warning notices for start-up and operation

Details WARNINGs for crushing hazards from rotating parts and NOTES on preventing damage.

Start-up

Provides a checklist for initial start-up, ensuring safety and correct setup before operation.

Operation

Outlines checks required before each start-up and considerations for ambient conditions during operation.

Procedure in the event of accidents or faults

Describes immediate actions for accidents or faults, including stopping the system and seeking assistance.

Maintenance and cleaning

Maintenance

Covers WARNINGs for injury due to incorrect procedures and guides for checking and replacing the RollerDrive.

Cleaning

Provides instructions for cleaning the RollerDrive, emphasizing gentle methods and avoiding sharp tools.

Assistance in the event of faults

Troubleshooting

A table listing common faults, their possible causes, and recommended remedies for the RollerDrive.

Decommissioning and disposal

Decommissioning

Provides CAUTIONary notes and steps for safely disconnecting and removing the RollerDrive from the system.

Disposal

States the responsibility of the operating company for correct and compliant disposal of the RollerDrive.

Appendix

Accessories

Lists various Interroll accessories including control systems, power supply units, and extension cables.

Translation of the original Declaration of Conformity

Presents the EU Declaration of Conformity and Declaration of Incorporation for the RollerDrive EC5000.

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