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Interroll RollerDrive EC100 User Manual

Interroll RollerDrive EC100
32 pages
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User manual
Version 3.0 (04/2013) en
Translation of the original
instructions
Interroll RollerDrive
EC100
EC110
Chapter-ID: User manual
Chapter-ID: Version
Chapter- ID: Translatio n of the original instructions
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Interroll RollerDrive EC100 Specifications

General IconGeneral
BrandInterroll
ModelRollerDrive EC100
CategoryDC Drives
LanguageEnglish

Summary

Introduction

Information about Operating Instructions

Explains the manual's scope, content, and how to use it for safe and effective operation.

Warnings in this Manual

Details the types of warnings (Danger, Warning, Caution) and their meanings to ensure user safety.

Structure of Warnings

Describes the format and components of warning messages, including hazard identification.

Further Symbols

Explains the meaning of additional symbols used in the manual for instructions and information.

Safety Guidelines

General Safety Instructions

Provides fundamental safety guidelines for operating the RollerDrive, covering general risks.

Intended Use

Specifies the authorized industrial applications and environments for the RollerDrive EC1xx.

Unintended Use

Clearly outlines prohibited uses, such as transporting persons or non-conveyance applications.

Qualified Persons

Defines the criteria for qualified personnel and their responsibilities when working with the RollerDrive.

Potential Dangers

Lists potential hazards like electricity, rotating parts, and environment, with specific precautions.

Interfaces and Hazards

Addresses potential hazards arising from integrating the RollerDrive into larger conveyor systems.

Operating Modes

Explains the normal and special operating modes required for safe and efficient use of the RollerDrive.

Product Information

Component Identification

Illustrates and lists the main physical components of the RollerDrive EC1xx.

Product Description

Provides a general overview of the RollerDrive, including its IP54 sealing class.

RollerDrive Label and Identification

Explains the purpose of the RollerDrive label and lists key information for product identification.

Technical Specifications

Details electrical, environmental, and performance-related technical data for EC100 and EC110 models.

RollerDrive Performance Data

Presents detailed performance metrics such as torque and maximum speed for EC100 and EC110 with DriveControls.

DriveControl Compatibility

Recommends compatible Interroll DriveControls and describes their functionality.

Motor Plug and Wiring

Details the motor plug, its components, and the wiring color code for connections.

Motor Shaft Dimensions

Provides dimensional drawings for the motor shaft in standard and hex configurations.

Non-Driven Side Bearing Seat Dimensions

Illustrates dimensions for bearing seats on the non-driven side for various belt types.

Sprocket Head and Conical Drive Details

Covers sprocket head dimensions, round belt groove locations, and conical drive angle compensation.

Failsafe Brake Functionality

Explains the optional failsafe brake for EC100 models and its technical specifications.

Transport and Storage

Safe Transport Procedures

Outlines precautions and warnings for safely handling and transporting the RollerDrive.

Proper Storage Guidelines

Provides instructions and cautions for storing the RollerDrive to prevent damage.

Assembly Procedures

Assembly Safety Warnings

Alerts users to potential hazards like pinched fingers and material damage during assembly.

Electrical Installation Safety

Warns about risks to motor and wires during electrical connection and installation.

RollerDrive Mounting

Details the steps for inserting the motor shaft and fitting the RollerDrive into the conveyor frame.

Idler Shaft Installation

Explains the process for installing both spring-loaded and FTM8 idler shafts.

Securing RollerDrive and Mounting Tool

Covers securing the RollerDrive with nuts/washers and using a mounting tool for belts.

Anti-Spin Bracket Installation

Guides on installing the anti-spin bracket, including drilling and fastening steps.

Final Electrical Connections

Details how to connect the motor plug to the DriveControl or external control systems.

Initial Startup and Operation

Pre-Startup Checks

Lists essential inspections before initial startup to ensure safety and proper function.

Safe Operating Practices

Highlights key precautions and notices during the operation of the RollerDrive.

Routine Pre-Startup Inspections

Outlines necessary checks before each startup to maintain operational integrity.

Accident and Malfunction Response

Describes immediate actions and procedures for accidents or malfunctions.

Maintenance and Cleaning

Maintenance and Cleaning Safety

Warns about risks during maintenance, emphasizing power disconnection and qualified personnel.

Routine Maintenance Checks

Details monthly and annual inspections and replacement criteria for the RollerDrive.

Cleaning Procedures

Explains how to clean the RollerDrive to ensure good contact and reduce friction.

Troubleshooting Guide

RollerDrive Troubleshooting

Provides a table with common symptoms, causes, and solutions for issues encountered with the RollerDrive.

Abandonment and Disposal

Safe RollerDrive Abandonment

Details the step-by-step procedure for safely disconnecting and removing the RollerDrive from its installation.

Proper Product Disposal

States the operator's responsibility for environmentally sound disposal according to local regulations.

Appendix Content

Available Accessories

Lists optional accessories, including belt types and DriveControls, with part numbers.

Installation Declaration

Contains the manufacturer's declaration regarding EC directives and harmonized standards compliance.

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