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John Bean B 100 - User Manual

John Bean B 100
100 pages
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B 100
Operators Manual Operators Manual Manuel d’Utilisation Manuel d’Utilisation
Manuel d’Utilisation
Manuel d’Utilisation Manuel d’Utilisation d’Utilisation
Manual do Operador Manual do Operador
Operator’s Manual Manuel d’Utilisation Betriebsanleitung
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Summary

EC Declaration

EC Declaration Reference

Reference to the CE conformity declaration document provided with the machine.

Documentation Information

Notes Regarding Documentation

Information and remarks concerning the documentation provided with the product.

Available Documentation

List of all documentation and manuals available for the wheel balancer.

Updating Reports

Disclaimer of Warranties and Liabilities

To The Reader

Safety

Typographical Conventions

Explanation of text styles used in the manual for emphasis and clarity.

Manuals for the Unit

List of all documentation supplied with the wheel balancer for user reference.

Specifications

Conditions

Environmental and storage conditions for optimal operation and longevity of the unit.

Introduction

Application

Describes the primary use and purpose of the wheel balancer.

Accessories

Layout

Display Overview

Explanation of the main display screen and its indicators.

Input Panel Overview

Description of the control panel, buttons, and their functions.

The Display

Rotation Indicators

Explains indicators showing wheel rotation direction for correction.

Weight Application Position (WAP) Indicator

Describes the indicator for correct weight placement.

Display Information

Details on what information the display provides during operation.

Weight Units Indicator

Explains the indicator for weight units (grams/ounces).

Motorcycle Indicators

Describes indicators for motorcycle balancing modes.

Flange Compensation Indicator

Explains the indicator for flange compensation feature.

Weight Position Indicators

Guides on applying weights based on position indicators.

The Input Panel

Diameter Key

Explains the function of the diameter selection key.

Width Key

Explains the function of the rim width selection key.

Offset Key

Explains the function of the offset selection key.

Plus (+) Key

Describes the function of the plus key for increasing values.

Minus (-) Key

Describes the function of the minus key for decreasing values.

Function Key

Explains the function key for accessing secondary functions.

Fine Key (Lens)

Explains the fine key for adjusting reading accuracy and special functions.

Input Panel Details

Weight Key

Explains the weight mode selection key.

Stop Key

Explains the stop key for emergency and normal stopping.

Gram;Ounce Key

Explains the key to switch between grams and ounces.

Static;Dynamic Key

Explains the key to select static or dynamic balancing modes.

SWM and Units Key

Explains keys for split weight and units selection.

Start Key

Explains the key to start the measurement process.

Main Shaft Lock

Operation

Clamping a Car Wheel

Procedures for correctly mounting a car wheel onto the balancer.

Preparation

Power Up Procedure

Instructions for safely switching on the wheel balancer.

Emergency Stop

How to perform an emergency stop and its implications.

Shutting Down and Settings

Shutting Down the Unit

Steps for correctly powering off the machine after use.

Changing Weight Unit

How to change the unit of measurement for weights.

Changing Dimensions Unit

How to change the unit of measurement for dimensions.

Balancing Procedure

Normal Weight Mode

How to perform balancing using standard weights for steel rims.

ALU Weight Modes

Procedures for balancing with light alloy rims and stick-on weights.

Hidden Weight Mode

Balancing mode for hiding weights behind spokes.

ALU P Weight Modes

Balancing modes for specific ALU P weight positions.

Static Balancing

Procedure for static balancing of small wheels.

Rim Data Input

Manual Data Entry

Instructions for manual data input when gauge arm malfunctions.

Rim Diameter Entry

Procedure for manually entering the rim or tyre diameter.

Rim Width Entry

Procedure for manually entering the rim width.

Offset Entry

Procedure for manually entering the offset value.

Balancing Steps

Normal Weight Mode Procedure

Steps for balancing using the normal weight mode.

ALU Weight Modes Procedures

Steps for balancing using ALU weight modes.

HWM Mode Procedures

Steps for balancing using HWM modes for ALU wheels.

ALU P Weight Modes Procedures

Steps for balancing using ALU P weight modes.

Static Balancing Procedure

Steps for performing static balancing.

Specialized Balancing Modes

Alu2 and Alu3 (HWM) Mode

Procedure for HWM modes for ALU wheels.

Alu2 P and Alu3 P Modes

Balancing modes for specific ALU P weight positions.

Wheel Spinning and Weight Application

Spinning the Wheel

How to initiate and manage the wheel spinning process.

Weight Application

Methods and procedures for applying weights to the wheel.

Attaching Clip-on Weights

Instructions for attaching clip-on weights correctly.

Attaching Stick-on Weights

Instructions for attaching stick-on weights correctly.

Balancing Verification and Recalculation

Check Spin Procedure

How to perform a check spin after weight application.

Results Recalculation

How to recalculate balancing results with new data.

Selecting Another Weight Mode

How to switch to a different weight mode for recalculation.

Performing Recalculation

Steps to follow for recalculating balancing results.

Special Modes

Split Weight Mode (SWM)

Mode for splitting weights behind spokes for aesthetic reasons.

Balancing Optimisation; Weight Minimisation

Advanced mode for improving wheel running and reducing weights.

General Optimisation Overview

General principles and benefits of the optimisation process.

Optimisation and Minimisation Programs

Balancing Optimisation Program Cycle

Overview of the steps involved in the optimisation program cycle.

Performing Balancing Optimisation

Step-by-step guide for executing the balancing optimisation.

Continuing Balancing Optimisation

Continuing Optimisation Steps

Instructions for resuming the optimisation process.

Mounting and Tyre Handling Note

Important notes on tyre mounting and handling during procedure.

Optimisation Outcomes and Procedures

Reading === - OP.7

Interpretation of the OP.7 outcome and recommended actions.

Reading OP.5 - Reference Mark

Interpretation of OP.5 outcome and reference mark procedure.

Continuing Optimisation

Steps to continue the optimisation process based on readings.

Aborting Optimisation

Steps to exit the optimisation program and return to balancing.

Reading OP.6

Interpretation of the OP.6 outcome.

Possible Readings After Run

Summary of possible readings after a measurement run.

Interpreting OP.7 Outcomes

Explanation of different OP.7 readings and actions.

Interpreting H0 Outcome

Interpretation of the H0 outcome and its implications.

Interpreting H2 Outcome

Interpretation of the H2 outcome and its implications.

Optimisation and Minimisation Options

Option 1 for OP.7

Procedure for turning the tyre over on the rim for OP.7.

Option 2 for OP.7

Procedure for not turning the tyre on the rim for OP.7.

Option 3 for OP.7

Procedure for aborting optimisation for OP.7.

Interpreting H0 Outcome

Interpretation of the H0 outcome for minimisation.

Interpreting H2 Outcome

Interpretation of the H2 outcome for minimisation.

Weight Minimisation Option for H2

Procedure for weight minimisation under H2 outcome.

Abort Optimisation Option for H2

Procedure for aborting optimisation under H2 outcome.

Minimisation Program Procedures

Minimisation Procedure Start

Steps to start the minimisation program.

Error Code E9

Explanation of error code E9 and how to resolve it.

Option 2 for Minimisation

Procedure for not turning the tyre in minimisation.

Interpreting H0 Outcome

Interpretation of the H0 outcome for minimisation.

Minimisation Selection 1

Procedure for performing weight minimisation.

Minimisation Program Cycle

Minimisation Program Steps

Procedures for initiating and running the minimisation program.

Outcome Un.4

Interpretation of the Un.4 outcome in the minimisation program.

Outcome Un.5 - H1

Interpretation of the Un.5 - H1 outcome and subsequent actions.

Reference Mark Procedure for Un.5

Steps for using a reference mark in the Un.5 procedure.

Continuing Minimisation

Steps to continue the minimisation process after Un.5.

Aborting Minimisation

Steps to exit the minimisation program.

Outcome Un.6

Interpretation of the Un.6 outcome in the minimisation program.

Possible Minimisation Readings

Summary of possible readings after minimisation runs.

Interpreting Un.7 Outcomes

Explanation of different Un.7 readings and actions.

Minimisation Outcomes and Options

Option 1 for Un.7

Procedure for turning the tyre over on the rim for Un.7.

Option 2 for Un.7

Procedure for not turning the tyre on the rim for Un.7.

Option 3 for Un.7

Procedure for aborting optimisation for Un.7.

Interpreting H0 Outcome

Interpretation of the H0 outcome for minimisation.

Interpreting H2 Outcome

Interpretation of the H2 outcome for minimisation.

Weight Minimisation Option for H2

Procedure for weight minimisation under H2 outcome.

Abort Optimisation Option for H2

Procedure for aborting optimisation under H2 outcome.

Minimisation Program Procedures

Minimisation Procedure Start

Steps to start the minimisation program.

Error Code E9

Explanation of error code E9 and how to resolve it.

Option 2 for Minimisation

Procedure for not turning the tyre in minimisation.

Interpreting H0 Outcome

Interpretation of the H0 outcome for minimisation.

Minimisation Selection 1

Procedure for performing weight minimisation.

Special Functions

Non-Skid Function

Function to prevent wheel skidding during measurement.

Calibration

User Calibration

Step-by-step guide for performing user calibration.

Calibration Procedure (Cod. C14)

Detailed steps for calibration using Code C14.

Selecting the Operating Mode

Operating Mode Settings

Instructions for setting and changing operating modes using codes.

Saving Operating Modes

How to save selected operating modes to permanent memory.

Clamping Device Compensation

Information on clamping device compensation setting.

Selecting Operating Mode Details

Entering and Setting Operating Mode

Steps to enter and set the operating mode and states.

Code C10 for Saving Modes

Using Code C10 to save operating modes permanently.

Code C4 Setting

Information on setting Code C4 for clamping compensation.

Mode Codes Overview

Code C0 Settings

Explanation of Code C0 settings for operating modes.

Code C1 Settings

Explanation of Code C1 settings for imbalance value definition.

Code C2 Settings

Explanation of Code C2 settings for suppressing minor imbalances.

Code C3 Settings

Explanation of Code C3 settings for display units (grams/ounces).

Mode Codes C4, C5, C6

Code C4 Settings

Explanation of Code C4 for clamping device compensation.

Code C5 Settings

Explanation of Code C5 for wheel braking during operation.

Code C6 Settings

Explanation of Code C6 for setting wheel spins per run.

Mode Codes C8, C10, C13

Code C8 Settings

Explanation of Code C8 for threshold value suppression.

Code C10 for Saving Modes

Using Code C10 to save operating modes to permanent memory.

Code C13 Settings

Explanation of Code C13 for starting measuring runs.

Mode Codes C14, C21, C28

Code C14 for User Recalibration

Referencing the user recalibration procedure.

Code C21 for Version;Model Display

Displaying program version and model number.

Code C28 for Error Codes

Accessing and managing saved error codes.

Consulting Error Counters

How to view and scroll through saved error codes.

Zeroing Error Counters

Procedure for clearing the error memory.

Maintenance

Storage Instructions

Steps for proper storage of the unit.

Changing the Mains Fuse

Instructions for replacing the main fuse.

Trouble Shooting

General Troubleshooting Steps

Initial steps to take when a problem occurs.

No Power; Nothing Lights Up

Troubleshooting steps for when the unit does not power on.

Beep on Startup

Troubleshooting steps for a beep sound on startup.

Display Freeze or Lock-up

Troubleshooting steps for a frozen or locked display.

Troubleshooting Specific Issues

Gauge Arm Input Mismatch

Troubleshooting steps when gauge arm inputs differ from wheel dimensions.

Unreliable Balancing Results

Causes and solutions for inconsistent balancing results.

Continuous Display Issue

Troubleshooting steps for a continuously active display segment.

System Messages and Error Codes

Error Code E89

Troubleshooting for a jammed key or pedal switch issue.

Error Code E92

Troubleshooting for a faulty distance and diameter gauge.

Error Code E93

Troubleshooting for a faulty wheel width gauge.

Warning H0

Interpretation of warning H0 regarding silent running.

Warning H1

Interpretation of warning H1 regarding further optimisation.

Warning H2

Interpretation of warning H2 regarding weight minimisation.

Warning H20

Interpretation of warning H20 regarding correction plane detection.

Warning H21

Interpretation of warning H21 regarding position mismatch.

System Messages Details

E-Code;H-Code Explanations

Specific explanations for error and warning codes E1 through E8.

Error Code E5 Explanation

Explanation of error code E5 for compensation range exceeded.

Error Code E6 Explanation

Explanation of error code E6 for incorrect calibration weight attachment.

Error Code E7 Explanation

Explanation of error code E7 for weight positioning impossibility.

Error Code E8 Explanation

Explanation of error code E8 for valve position not set.

Troubleshooting Error Codes (E)

Error Code E9

Explanation of error code E9 for incorrect optimisation/minimisation.

Error Code E15

Explanation of error code E15 for calibration correction out of range.

Error Code E16

Explanation of error code E16 for incorrect calibration weight attachment.

Error Code E17

Explanation of error code E17 for wheel slip on clamping means.

Error Code E83

Explanation of error code E83 for measurement interruption due to interference.

Error Code E88

Explanation of error code E88 for exceeding main shaft speed limit.

Troubleshooting Warnings (H)

Warning H26

Interpretation of warning H26 for fast gauge movement.

Warning H28

Interpretation of warning H28 for slow gauge movement.

Warning H80

Interpretation of warning H80 for calibration setup issue.

Warning H82

Interpretation of warning H82 for disturbed self-test.

Warning H90

Interpretation of warning H90 for slow wheel acceleration or weak braking.

Warning H91

Interpretation of warning H91 for speed variations during run.

Disposal and Appendices

After-Sales Service

Contact information for customer support and service agents.

Disposing of the Unit

Guidelines and regulations for disposing of the equipment.

EU Disposal Instructions

Specific instructions for disposing of electrical and electronic waste in the EU.

Appendices

Contains additional information and details about the unit.

Installation Instructions

Installation Requirements

Space Requirements

Minimum space dimensions needed for safe and proper installation.

Floor Requirements

Specifications for the floor surface where the balancer will be placed.

Power Supply Requirements

Electrical power requirements and safety advice for installation.

Transportation, Unpacking, and Contents

Transportation

Details on how the wheel balancer is shipped.

Unpacking Instructions

Steps for safely unpacking the wheel balancer and its components.

Shipment Contents

List of all items included in the shipment.

Required Tools

List of tools needed for installation and setup.

Positioning the Unit

Instructions on how to move and position the balancer.

Installation Procedures

Wheel Balancer Positioning

Guidance on correctly positioning the wheel balancer.

Supports for Accessories

Instructions for mounting accessory support studs and plates.

Stub Shaft Installation

Steps for cleaning and installing the stub shaft.

Wheel Guard Installation

Instructions for fixing the wheel guard.

Clamping Devices Mounting

Instructions for attaching clamping devices to accessory studs.

Test Procedures and Operator Training

Test Procedures

Procedures for verifying the unit after installation.

Operator Training

Guidance for training new operators on unit operation and safety.

Safety Booklet Explanation

Instruction to show and explain the safety booklet to the operator.

Unit On;Off Procedure

Instruction to show how to switch the unit on and off.

Emergency Stop Training

Instruction to show how to perform an emergency stop.

Wheel Selection and Data Entry Training

Instruction on selecting wheel type, entering data, and applying weights.

John Bean B 100 Specifications

General IconGeneral
BrandJohn Bean
ModelB 100
CategoryWheel Balancers
LanguageEnglish

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