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John Bean B400 - User Manual

John Bean B400
126 pages
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B400
Operators Manual Manuel d’Utilisation BetriebsanleitungOperator’s Manual Manuel d’Utilisation Manual do Operador
ZEEWB562A REV B
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Summary

SAFETY INFORMATION

IMPORTANT SAFETY INSTRUCTIONS

Crucial instructions for safe operation, emphasizing reading the manual and exercising caution.

Safety

1.0 Safety

Emphasizes the operator's responsibility to understand and follow all safety precautions for machine operation.

1.1 Typographical conventions

Explains text styles used to highlight important information, warnings, and cautions in the manual.

1.2 Manuals for the unit

Lists the documentation provided with the unit, including operator's and spare parts manuals.

Specifications

2.0 Specifications

Detailed technical specifications including power, measurements, wheel dimensions, and unit dimensions.

2.1 Conditions

Specifies the operating and storage temperature and humidity ranges for the wheel balancer.

Introduction

3.0 Introduction

Overview of the wheel balancer's advanced features, user-friendly operation, and its purpose.

Application

Describes the intended use for dynamic and static balancing of passenger car and light-truck wheels.

Accessories

3.1 Accessories

Lists and illustrates the standard accessories provided with the wheel balancer.

Layout

4.0 Layout

Provides a functional description and identification of the unit's main components with diagrams.

4.1 The screen

Details the screen's display fields, information fields, and menu fields for operation.

4.3 Key pad

Describes the function of each key on the control panel for operating the wheel balancer.

4.4 Main shaft lock

Explains the operation of the main shaft lock pedal for securing the wheel during correction.

4.5 Gauge arms

Describes the gauge arms used for measuring distance and rim diameter, and their components.

4.6 Ultrasonic detector

Details the ultrasonic detector used for measuring wheel width.

4.7 Laser Pointer

Explains the function of the laser pointer for indicating precise weight application points.

4.8 Help information

Instructions on how to access and use help information for current actions and error code remedies.

4.9 Emergency stop

Procedure for performing an emergency stop and actions to take after an unexpected stop.

Operation

5.0 Operation

Chapter overview on operating the unit for wheel balancing.

5.1 Clamping a wheel

Instructions on how to clamp a wheel onto the balancer using different adaptors and methods.

5.2 Preparation

Steps to prepare the operator and the unit before powering up and starting operations.

5.3 Weights positioning Modes

Explanation of different modes for applying balance weights (Normal, ALU, Hidden, Static).

5.4 Dimensional detections

How the unit detects wheel dimensions using gauges or manual input.

5.5 Selections by the User

User settings for vehicle type, rim width, offset, and diameter.

5.6 Easy Alu function

Automatic recognition of wheel type and dimensions using the gauge arm.

5.7 Balancing

Detailed steps for performing the wheel balancing procedure, including measuring imbalance.

5.8 Weight application

Instructions on how to apply different types of balance weights (clip-on, adhesive).

5.9 Behind-the-spokes placement (Hidden Weight Mode)

Procedure for applying hidden balance weights behind wheel spokes.

5.10 Optimization; Weight Minimization

Advanced procedures for optimizing wheel running conditions and minimizing weights.

Maintenance

6.0 Maintenance

General information on unit maintenance and when it is required.

6.1 Compensation Run

Procedure for performing an electrical compensation run for residual unbalance.

6.2 Readjustment by the operator

How to perform user calibration to electronically calibrate rotating masses.

6.3 Storage

Instructions for storing the unit properly when not in use.

6.4 Changing the mains fuse

Steps for safely replacing the main fuse.

Trouble shooting

7.0 Trouble shooting

Guide to identify and resolve common problems with the wheel balancer.

When switched on, nothing lights up

Troubleshooting steps for when the unit does not power on.

When switched on, a beep is heard for 1 second

Troubleshooting for a configuration error indicated by a beep.

Display appears to freeze or lock up

Steps to resolve issues with a frozen or locked display screen.

System messages

7.1 System messages

Explains system messages, including error codes (E-codes), warnings (H-codes), and hardware problems (X-codes).

E-Codes; H-codes

Lists and explains specific error and warning codes encountered during operation.

After-sales service

7.2 After-sales service

Information on how to contact customer support and find local agents for assistance.

Settings

7.3 Changing modes

Guide to changing operating modes or states using specific codes.

Code C0

Setting factory-adjusted modes of operation for the unit.

Code C1

Selecting the resolution for unbalance readings in grams or ounces.

Code C2

Selecting the suppression of minor unbalance readings.

Code C3

Selecting display units for unbalance readings (grams or ounces).

Code C4

Electrical compensation of residual unbalance in clamping means.

Code C5

Configuration for automatic wheel braking when the guard is opened.

Code C6

Setting the number of revolutions per measuring run.

Code C8

Selecting limit values for suppressing minor unbalance readings.

Code C10

Storing selected operating modes in permanent memory.

Code C12

Displaying readings of measuring run counters.

Code C13

Configuration for starting measuring runs via wheel guard.

Code C14

Readjustment of the machine by the operator.

Code C21

Displaying program version and model number.

Code C28

Selecting and clearing error codes from memory.

Code C29

Selecting the user interface language for the machine display.

Disposal; Appendices

8.0 Disposing of the unit

Information on how to dispose of the unit responsibly, especially in EU countries.

9.0 Appendices

Contains additional information and references for unit configuration.

Appendix: Installation Instructions

i. Installation requirements

Specifies the necessary space and floor conditions for safe and accurate installation.

ii Transportation, unpacking and contents

Details on how to transport, unpack, and check the contents of the wheel balancer shipment.

iii Installation procedures

Step-by-step guide for physically installing the wheel balancer, including connecting components.

iv Test procedures

Procedures for verifying the correct installation and calibration of the unit.

v Instructing the operator

Guidelines for training operators on unit operation, safety, and basic functions.

John Bean B400 Specifications

General IconGeneral
Rim Diameter10" - 24"
Rim Width1.5" - 20"
Max. Wheel Weight154 lbs (70 kg)
Wheel Width Range1.5" - 20"
Balancing Accuracy±1 g
Wheel Diameter RangeUp to 44"
Power Supply115–230 V, 1 Ph, 50/60 Hz

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