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EJC 214
Jungheinrich EJC 214 User Manual
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1
Maintenance Contents EJC 212z/214z/216z
Issued on: 2019-04-24 12:00
1.1
Owner
T
o be performed every 50 service hours, but at least once a week.
1.1.1
Maintenance contents
1.1.1.1
Standard equipment
Brakes
T
est the function of the brakes
Hydraulic operations
Lubricate the load chains.
Correct the hydraulic oil level.
Steering
T
est the tiller return function.
200
04.19 en-GB
201
203
Table of Contents
Section 1
7
Default Chapter
7
Table of Contents
7
A Correct Use and Application
13
General
13
Correct Application
13
Lifting Passengers
13
Approved Application Conditions
14
Internal Operation Combined with Brief External or Cold Store Operation (T)
15
Internal Operation in Cold Stores with Cold Store Equipment (O)
15
Proprietor Responsibilities
16
Adding Attachments And/Or Optional Equipment
16
B Truck Description
17
Application
17
Truck Models and Rated Capacity
17
Travel Direction Definition
18
Assemblies and Functional Description
19
Assembly Overview
19
Functional Description
21
Technical Specifications
24
Performance Data
24
Dimensions
26
Weights
32
Tyre Type
33
Norms
34
Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units
35
Conditions of Use
35
Electrical Requirements
35
Identification Points and Data Plates
36
Indication Points
36
Data Plate
37
Truck Capacity Plate
37
Wind Loads
42
Capacity Plate for Stacking and Transport Operations
42
Capacity Plate for Stacking, Transport and Double-Deck Operations
43
C Transport and Commissioning
45
Lifting by Crane
45
Transport
47
Using the Truck for the First Time
49
D Battery - Servicing, Recharging, Replacement
51
Safety Regulations Governing the Handling of Lead-Acid Batteries
51
Battery Types
53
Exposing the Battery
56
Charging the Battery
57
Charging the Battery with a Stationary Charger
58
Charging the Battery with an On-Board Charger (O)
59
Battery Removal and Installation
67
Changing the Battery from the Top
68
Removing the Battery from the Side
70
E Operation
75
Safety Regulations for the Operation of Forklift Trucks
75
Displays and Controls
77
Battery Discharge Monitor
81
Battery Discharge Indicator
82
Preparing the Truck for Operation
83
Checks and Operations to be Performed before Starting Daily Work
83
Checks and Operations to be Carried out When the Truck Is Operational
85
Parking the Truck Securely
86
Industrial Truck Operation
87
Safety Regulations for Truck Operation
87
Emergency Disconnect
89
Automatic Braking
91
Travel
92
Slow Travel
95
Steering
96
Brakes
96
Load Handler Raise/Lower
99
Lifting, Transporting and Depositing Loads
102
Use as a Lift Work Table
110
Troubleshooting
111
Truck Does Not Start
112
Load Cannot be Lifted
114
Operating the Truck Without Its Own Drive System
115
Release and Activate the Drive Wheel Brake
115
Load Handler Emergency Lowering
117
Ejc
117
EJC 212Z / 214Z / 216Z / 220Z
118
Optional Equipment
119
Emergency Operation with Service Key GF60
119
Cancode Keypad (O)
121
Setting the Truck Parameters with Cancode
140
Parameters
142
Setting the Battery Parameters with Cancode
147
Set ELH 2415 / 2425 / 2435 Charger Characteristics with Cancode
149
Candis Display Instrument (O)
151
Display Unit (2 Inch Display)
153
Keyless Access System
158
General Information about the Use of Keyless Access Systems
159
Commissioning the Keypad and the Transponder Reader
159
Using the Display
162
Using the Keypad
167
Operating the Transponder Reader
172
ISM Access Module (O)
176
F Industrial Truck Maintenance
177
Operational Safety and Environmental Protection
177
Maintenance Safety Regulations
178
Working on the Electrical System
179
Consumables and Used Parts
179
Wheels
179
Hydraulic System
180
Lift Chains
181
Lubricants and Lubrication Schedule
182
Handling Consumables Safely
182
Lubrication Schedule
184
Consumables
185
Maintenance and Repairs
186
Preparing the Truck for Maintenance and Repairs
186
Front Cover Disassembly
187
Lifting and Jacking up the Truck Safely
188
Cleaning
189
Checking the Hydraulic Oil Level
192
Check Wheel Attachment and Wear
194
Checking Electrical Fuses
196
Restoring the Truck to Service after Maintenance and Repairs
197
Decommissioning the Industrial Truck
198
Prior to Decommissioning
198
Action to be Taken During Decommissioning
198
Restoring the Truck to Service after Decommissioning
199
Safety Tests to be Performed at Intervals and after Unusual Incidents
200
Final De-Commissioning, Disposal
200
Human Vibration Measurement
200
Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement
201
Maintenance Contents EJC 212Z/214Z/216Z
202
Owner
202
Customer Service
206
Maintenance Contents EJC
213
Owner
213
Customer Service
217
Section 2
225
1 Correct Use and Application
227
A Traction Battery
227
2 Data Plate
227
3 Safety Instructions, Warning Indications and Other Notes
229
4 Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
230
Description
230
Operation
232
Servicing Lead-Acid Batteries with Armour Plated Cells
235
5 Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
237
Description
237
Operation
238
Servicing Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
241
6 Aquamatik Water Replenishment System
242
Water Replenishment System Design
242
Functional Description
243
Adding Water
243
Water Pressure
243
Filling Time
244
Water Quality
244
Battery Tubing
244
Operating Temperature
244
Cleaning Measures
244
6.10 Service Mobile Vehicle
244
7 Electrolyte Circulation
245
Functional Description
245
8 Cleaning Batteries
247
9 Storing the Battery
249
10 Troubleshooting
249
11 Disposal
249
5
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Jungheinrich EJC 214 Specifications
General
Brand
Jungheinrich
Model
EJC 214
Category
Forklifts
Language
English
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