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Kane 905 User Manual

Kane 905
46 pages
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KANE905
Hand-held Combustion
Analyser with Wireless
Communication Option
Stock No: 19711 July 2015
© Kane International Limited

Table of Contents

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Kane 905 Specifications

General IconGeneral
BrandKane
Model905
CategoryMeasuring Instruments
LanguageEnglish

Summary

Analyser Layout and Features

Key Features

Measures Temperature, Pressure, O2 and CO as standard. Stores 150 sets of test results. Output to IR Printer (optional).

Options

Lists available sensor options and upgrades like High Range CO sensor, NO sensors, NO2 sensor, SO2 sensor, Wireless upgrade, and Teflon Hose.

Instrument Features and Keypad

Details the physical features of the analyser, including connectors, ports, screen, and keypad buttons with their functions.

Instrument Layout (Rear)

Illustrates the rear view of the analyser, showing sensor fittings, exhaust port, charger socket, and serial number label.

Standard Probe Configuration

Diagram showing the standard probe assembly, including thermocouple, stainless steel shaft, depth stop cone, gas path, and thermocouple wire.

Analyser Connections

Details the various connection points on the analyser, such as optional inlet temperature probe, gas connection, particle filter, water trap, and flue temperature connector.

Safety Warning

General Safety Warnings

Warns about toxic combustion gases, requiring use in well-ventilated areas by trained personnel, and recommends 'bump' checks for detectors.

Electrical Safety and Operating Conditions

Details the analyser's classification as Class III equipment and the battery charger's designation, including operating conditions like temperature and humidity.

First Time Use

Initial Battery Charging and Setup

Instructs on initial battery charging for 12 hours and selecting initial analyser settings like language, calibration time, CO gas alarm, and date/time.

Manual Reading and Configuration Awareness

Emphasizes the importance of reading the manual fully and being aware that purchased configuration might not support all features detailed.

Normal Start Up Sequence

Pre-Operation Checks and Switch-On

Lists checks before switching on: particle filter, water trap, connections, sampling ambient air, water trap fitment, and flue temperature connection.

Automatic Calibration Procedure

Describes the automatic calibration process where the analyser purges fresh air for sensor zeroing (toxic) and O2 setting to 20.9%.

Fuel Selection and Main Display Introduction

Explains obtaining quoted specifications, fuel selection display, zeroing toxic sensors, and introducing the main display with parameter options.

Main Display Parameter Modes

Details the main display options: 4 Page Mode, Line Scroll Mode, and 8 Page Mode, allowing users to customize displayed parameters.

4 Page Mode Operation Details

Explains how to navigate and view data in the 4 Page Mode, detailing the content of pages 1-6 and the function of the backlight button.

Line Scroll and 8 Page Mode Operation

Describes Line Scroll Mode customization and 8 Page Mode parameter display, including how to change the bottom display line.

Sampling the Flue Gas Procedure

Details how to insert the probe into the flue for sampling, recommended positioning, and the use of the depth stop cone for different flue diameters.

Taking Pressure and Flow Readings

Explains how to take pressure readings and flow readings, including unit settings and requirements for accurate measurements.

Regular Checks During Sampling

Outlines crucial regular checks during sampling: probe temperature limits, analyser internal temperature, avoiding hot surfaces, and monitoring the water trap.

Normal Shutdown Sequence

Provides instructions for safely shutting down the analyser, including removing the hot probe, allowing it to cool, and pressing the ON/OFF button.

Moving Through the Menus

Menu Structure and Navigation

Presents the overall menu structure (SELECT, UNITS, DISPLAY, SETUP) and explains basic navigation using keypad buttons.

Basic Menu Operation and Selection

Explains basic menu navigation using the keypad buttons (MENU, UP, DOWN) to access and move through the main menu options.

Accessing and Selecting Menu Items

Details how to access selected menu items, select parameters, and change settings using navigation keys and the ENTER button.

Saving Settings and Returning to Menus

Explains how to save settings and return to the MAIN MENU using the ENTER key, and how to return to the MAIN DISPLAY.

Menu Options and Settings

Main Menu and Sub-Menu Overview

Introduces the MAIN MENU and its four sub-menus: SELECT, UNITS, DISPLAY, and SETUP, and how to access and navigate them.

Sub Menu - 1. Select: Fuel and Pitot

Details the 'SELECT' sub-menu, covering FUEL selection for boilers and setting the PITOT value, including fuel constants.

Sub Menu - 1. Select: O2 Reference

Explains the 'O2 Ref' setting in the SELECT menu, discussing how it references toxic gas measurements to defined oxygen levels.

Sub Menu - 1. Select: Smoke and Reset

Details the 'SMOKE' setting for smoke test numbers and the 'RESET' function to zero sensors without turning off the analyser.

Sub Menu - 2. Units Definitions

Covers the 'UNITS' sub-menu, allowing changes to displayed units for Temperature, Gas, Pressure, and Efficiency.

Sub Menu - 3. Display Settings

Explains the 'DISPLAY' sub-menu options: LIGHT, MODE (4/8 Page, Line Scroll), and CONTRAST adjustment.

Sub Menu - 4. Set Up Options

Introduces the 'SET UP' sub-menu, listing parameters like Language, Auto calibration, CO alarm, NOx%, Date/time, Header, and Printer type.

Sub Menu - 4. Set Up: Lang, Zero, No Ref

Details 'LANG' for language, 'ZERO' for autocalibration time, and 'NO REF' for Nitric Oxide units.

Sub Menu - 4. Set Up: Calendar and Format

Explains 'CALENDAR' for changing date/time and 'FORMAT' for date display/printing settings.

Sub Menu - 4. Set Up: Header Programming

Details 'HEADER' programming for custom text on printouts, including character selection and movement.

Sub Menu - 4. Set Up: CO Alarm and Print

Covers 'CO ALARM' setting for CO reading levels and 'PRINT' option to change the printer type.

Printing Information

Optional Printers and Wireless Module

Describes optional infra-red thermal printers and wireless modules for data communication with PCs and mobile devices.

Printing a Live Test

Guides on how to print live test data on request by pressing the PRINT button while the analyser shows the MAIN DISPLAY.

Standard Printout Format and Software Compatibility

Shows an example of the standard printout format and lists software compatibility for the KANE905 with Android and PC.

Storing and Retrieving Data

Storing a Live Test

Explains how to store live test data by accessing the STORE menu, selecting 'STORE' mode, and pressing 'STORE' to log readings.

Viewing and Printing Stored Tests

Details how to view or print stored test data by selecting 'VIEW / PRINT' in the STORE menu and specifying the location range.

Deleting Stored Data

Provides instructions on deleting stored data by selecting 'DELETE' mode in the STORE menu and confirming the action.

Average of Three (Italian Version Only)

Storing and Viewing Average Readings

Describes the 'Ave Store' function for storing up to three samples for averaging, including countdowns and viewing the stored samples.

Printing Average Readings

Details how to print the average readings, noting that any reading flagged as 'NOT FITTED' will be omitted from the printout.

Maintenance

Emptying and Cleaning the Water Trap

Instructs on regular checking and emptying of the in-line water trap, warning about potential acidity of condensate.

Changing the Particle Filter

Explains the importance of changing the particle filter to protect the pump and sensors, and the procedure for replacement.

Problem Solving

Common Fault Symptoms and Causes

Lists common instrument fault symptoms such as 'Oxygen too high', 'Analyser not holding charge', and 'Analyser does not respond', with potential causes.

Annual Service & Re-certify

Recommended Annual Service and Re-certification

Recommends annual servicing and re-certification of the analyser to eliminate long-term sensor and electronics drift, and advises checking local regulations.

Product Specification

Technical Specifications and Operating Ranges

Details technical specifications for parameters like Temp Measurement, Gas Measurement, Pressure, CO2, Losses, and Efficiency with resolution, accuracy, and range.

Main Display Parameters

Definitions of Main Display Parameters

Defines parameters shown on the main display, including DATE, TIME, BATTERY, NETT, O2, CO, EFF (G), CO2, FLUE (Tf), and INLET (Ti).

Additional Main Display Parameters

Defines more main display parameters: CO/CO2 Ratio, P INDEX (Poison Index), XAIR (Excess Air), FLOW, PRS (Pressure), and NO (Nitric Oxide).

Further Main Display Parameters: NOx, SO2, O2 Ref

Defines NOx, SO2, and O2 reference parameters, explaining their calculation, display conditions, and referencing methods.

Combustion Efficiency Calculation

Combustion Efficiency Calculation Methodology

Explains that the efficiency calculation is based on British Standard BS845, identifying three sources of loss associated with fuel burning.

Efficiency Calculation Formulas and Constants

Details the formulas for calculating Gross Calorific Value (Qgr), Net Calorific Value (Qnet), constants (K1, K2, K3, K4), and various efficiency components.

Calculated Efficiency and Excess Air Formulas

Presents formulas for Net Efficiency, Gross Efficiency, Excess Air, CO2%, and Unburned fuel Loss %, including the Oxygen Reference formula.

Calculation of Fuel Data

Fuel Data Calculation Example and Constants

Provides an example calculation for fuel data, including chemical composition, calorific values, and constants for efficiency calculations.

Programming Fuel Values into the Analyser

Shows how to program calculated fuel values into the analyser, listing the required constants for fuels like Natural Gas and Wood.

Electromagnetic Compatibility (CE) Statement

Electromagnetic Compatibility Compliance

Details the analyser's compliance with European Council Directive 89/336/EEC regarding electromagnetic disturbances and immunity, listing applicable standards.

Electromagnetic Interference Mitigation

Offers guidance on checking for and minimizing electromagnetic interference during operation, suggesting adjustments to meter position or equipment.

End of Life Disposal

End of Life Disposal and WEEE Directive

Provides information on the Waste Electrical or Electronic Equipment (WEEE) Directive for responsible processing and recycling of the product.

Battery Disposal Guidelines

A note advising that batteries used in the instrument should be disposed of in accordance with current legislation and local guidelines.

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