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Kidde IG-55 User Manual

Kidde IG-55
220 pages
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P/N 06-237619-001
April 2020, Rev. AA
EXPORT INFORMATION (USA)
Jurisdiction: EAR
US ECCN: EAR99
This document contains technical
data subject to the EAR
Inert Gas Engineered
Fire Suppression System
Design, Installation, Operation, and
Maintenance Manual with FM Approval

Table of Contents

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Kidde IG-55 Specifications

General IconGeneral
BrandKidde
ModelIG-55
CategoryFirefighting Equipment
LanguageEnglish

Summary

FOREWORD

IMPORTANT

Key information and disclaimers regarding system responsibility and data accuracy.

SAFE CYLINDER HANDLING PROCEDURES

TRANSPORTING CONTAINER

Guidelines for securely shipping and handling Agent cylinders.

ROUGH HANDLING

Procedures to prevent damage from dropping or striking cylinders.

STORAGE

Requirements for safely storing Agent cylinders upright and secured.

ANTI-RECOIL SAFETY CAP

Importance and use of the anti-recoil safety cap to prevent accidental discharge.

INSTALLATION

REMOVAL FROM SERVICE

CHAPTER 1 GENERAL INFORMATION

INTRODUCTION

Overview of Kidde IGS systems, agents, and key features.

Use

Describes the applications and suitability of Kidde IGS for various fire classes.

Unsuitable Risks

Lists fire types and materials that Kidde IGS should not be used for.

Fire Class Table

Classifies fires according to different standards and provides LOAEL/NOAEL data.

Agent Cylinder Quantity

Discusses limitations and considerations for the number of agent cylinders.

FIRE EXTINGUISHMENT METHODS

Total Flooding

Method of releasing agent into an enclosure for total flooding.

Dedicated protection

Agent release for specific units like cabinets, not total flooding.

Selector valve system – Central bank system

Using common cylinder banks and selector valves for multiple areas.

SAFETY

Personal Safety

Safeguards for evacuation, rescue, and avoiding hazardous atmospheres.

Agent Safety Concentrations

Guidelines for safe exposure levels based on agent concentration and oxygen reduction.

Oxygen Concentration Above or Below Sea Level

Calculation of oxygen partial pressure at different altitudes.

SYSTEM DESCRIPTION

Central Cylinder Bank

Setup of cylinders in banks, manifold connections, and storage requirements.

Selector Valve System

Use of selector valves to distribute agent to multiple hazards from a common bank.

Release Time

Requirements for agent release time based on fire class and standards.

Pressure Monitoring

Optional instrumentation for local and remote pressure monitoring of cylinders.

Placement Supervision

How the release unit's solenoid coil satisfies placement supervision requirements.

EXTINGUISHING AGENT

Design Concentration Safety Factor

Recommendation for adding safety factors to extinguishing concentrations based on standards.

IG-100 (Nitrogen)

Details on IG-100 agent, its purity specifications, and pressure/temperature curves.

IG-55 (Nitrogen and Argon)

Details on IG-55 agent, its composition, and specifications.

Purity of Argon and Nitrogen

Specifies the purity requirements for Argon and Nitrogen components.

Agent Pressure verse Temperature Formulas

Formulas relating agent pressure to temperature for IG-100 and IG-55.

Operating Temperature Range Limitations

Specifies the operational and discharge temperature ranges for the Kidde IGS system.

Agent Storage Container Temperature Range Limitations

Discusses temperature range considerations for balanced and unbalanced systems.

NOISE CONSIDERATION

SYSTEM DETECTION AND CONTROL

RELEASE MODES

Automatic Release

System release triggered by detection and control panel signals.

Manual Remote Release

Manual release via a remote station or control panel.

Manual Emergency Release

Manual release in case of total power failure using override mechanisms.

FLOW CALCULATIONS

PRESSURE RELIEF/VENT

SERVICE AND MAINTENANCE

RETROFITABILITY

REFERENCES

APPROVALS

CHAPTER 2 COMPONENT DESCRIPTIONS

INTRODUCTION

Overview of modules and assemblies in Kidde IGS systems.

FUNCTIONAL DESCRIPTION

How the Kidde IGS system operates, from agent storage to nozzle distribution.

KIDDE IGS AGENT CYLINDERS AND RELEASE UNITS

Storage and installation of agent cylinders and their configurations.

Cylinder Valves

Details on pneumatically operated high-pressure cylinder valves and their features.

Release Units

Function and types of release units connecting to cylinders for agent release.

Slave Cylinder Gauge Assemblies

Provides pressure indication for slave cylinders and low-pressure monitoring.

Actuation Hoses

Description and dimensions of hoses used for pneumatic actuation in multi-cylinder systems.

Pilot Line Bleed Valve

Function of the bleed valve to prevent unintended discharge from pilot lines.

Quick Connect Cables

Cables for wiring pressure gauges of release units and slave assemblies.

DISCHARGE ACCESSORIES

Routing agent from cylinders to manifold piping using flexible hoses.

Manifold Safety Device

Safety device to relieve overpressure in closed pipe sections.

Manifold Pressure Gauge

Gauge connected to the manifold for pressure indication.

Discharge Indicator (Optional)

Optional device to visually indicate system discharge and act as a vent.

3/4” Manifold Check Valves

Check valves used between discharge hoses and manifold for proper flow.

Pressure Operated Switches

Switches connected to piping, actuated by agent pressure for alarms and shutdowns.

Pressure Operated Trip

Device connected to piping that uses agent pressure for actuation.

Main to Reserve Transfer Switch

Switch to toggle connection between main and reserve cylinders for maintenance or discharge.

Odorizer Assembly

Injects a scent to warn personnel of agent presence during discharge.

Main and Reserve Nameplates

Labels to identify primary and backup agent cylinders.

Caution Signs

Warning signs for protected area entrances and exits.

SELECTOR VALVES

Valves used to distribute agent to multiple hazards from a common bank.

Back-Plate Manifold

Manifold providing pressure to selector valves, including regulators and solenoids.

Back-Plate Manifold Hose

Hose connecting solenoids to selector valves.

Back-Plate Manifold Spare Solenoids

Spare solenoids for the back-plate manifold.

LOCKOUT VALVES

Manually operated valves installed in discharge pipe network for agent containment.

DISCHARGE NOZZLES

Lists available nozzle part numbers and types (180°/360°).

NITROGEN PILOT SYSTEM AND PRESSURE DRIVEN ACCESSORIES

Systems using nitrogen pressure for delays or sirens.

Nitrogen Discharge Delay Kits

Devices providing pneumatic delay for pilot media release.

Pressure Operated Siren

Siren providing audible alarm before agent discharge.

Nitrogen Pilot Cylinders

Two sizes of cylinders for pilot systems, meeting USDOT and TC requirements.

108 cu. in. Nitrogen Pilot Cylinder

Details on the 108 cu. in. pilot cylinder, its capabilities, and mounting.

1040 cu. in. Nitrogen Pilot Cylinder

Details on the 1040 cu. in. pilot cylinder, its capabilities, and strap installation.

Plain-nut Discharge Head

Component that discharges contents of the 1040 cu. in. pilot cylinder.

Electric Control Heads Kit

Kit for electric actuation of pilot cylinders, including monitor and control head.

Lever Operated Control Head

Lever control for bypassing time delay on discharge delay systems.

Lever/Pressure Operated Control Head

Control head allowing manual and pressure actuation of pilot cylinders.

Control Head Monitor with Hazloc Assembly

Provides supervision for control head placement in normal and explosive environments.

FILL ADAPTER

Adapter for filling cylinder/valve assemblies during cylinder charging.

MANIFOLD EQUIPMENT

Details on manifold availability, coupling, and capacity matching.

RACKING COMPONENTS

Outlines modular components for cylinder racking systems.

Unistrut® Wall Rail

Component used with cylinder bracketing to support cylinders.

Front Clamping Bar

Presses cylinders against wooden spacers.

Rear Wooden Spacer

Spacer located between the cylinder and the Unistrut.

Center Wooden Spacer

Used between rows on multi-row cylinder banks.

Single Cylinder Clamping Bracket

Bracket used for single row cylinder installations.

Clamping Bolt

Connects the front clamping bar to the Unistrut rail.

Endcover

Protects the edges of the unistrut rail.

Distance Pipe

Spacer used in multi-row systems for odd numbers of cylinders.

CHAPTER 3 SYSTEM DESIGN

INTRODUCTION

Overview of Kidde IGS systems, standards, and flow calculation software.

EVALUATION OF RISK/HAZARD

Factors to consider when examining enclosures for system design.

Requirements for a Cylinder Storage Room

Considerations for cylinder storage location, environment, and security.

Extended Discharge

Use of extended discharge for enclosures with non-closable openings.

EXTINGUISHING VALUES

Design concentrations for IG-01 and IG-55 based on fuel types.

DISCHARGE TIME

Requirements for achieving 95% of design concentration within specified times.

MINIMUM DESIGN CONCENTRATIONS (MDC’S)

Defines MDC and ROL requirements for hazard areas.

IG-55 TOTAL FLOODING CONCENTRATION FACTOR TABLES

Tables for calculating IG-55 mass required per unit volume at different temperatures.

IG-100 TOTAL FLOODING CONCENTRATION FACTOR TABLES

Tables for calculating IG-100 mass required per unit volume at different temperatures.

DESIGN FACTORS

Factors influencing agent quantity, including room integrity and ventilation.

Electrical Clearance

Minimum clearance requirements for energized electrical equipment during maintenance.

Hold Time

Requirement to maintain extinguishing concentration for a specified period after discharge.

Temperature Considerations

Impact of discharge on enclosure temperature and system operating range.

Flow Calculation

Requirement to use listed flow calculation software for system design.

Program Outputs

Outputs from flow calculation software, including pipe dimensions and nozzle orifice diameters.

Calculation of Room Volume

Method for calculating net enclosure volume for agent quantity.

Calculation of the Quantity of Extinguishant

Determining minimum design concentration based on flammable materials.

Ventilation Considerations

Design requirements for floor voids and ventilation systems.

Atmospheric Correction Factors

Correction factors for altitude to adjust extinguishant quantity.

CYLINDER CONTENT

Lists nominal agent quantities for IG-100 and IG-55 cylinders at different pressures.

CYLINDER BANK INSTALLATION

Guidelines for locating and installing cylinder banks.

Location

Considerations for positioning cylinders horizontally or vertically.

Typical Foot Print

Diagrams and dimensions for cylinder bank layouts.

TYPICAL FLOOR LOAD

Tables for calculating floor load based on cylinder bank configuration.

VIBRATIONS

Considerations for installing cylinders in areas with constant or shock vibrations.

AGENT CYLINDER RELEASE CONSTRAINTS

Limitations on valve actuation cycles and discharge thrust.

SELECTOR VALVES

Rules for designing selector valve systems, including solenoid energization and manual handles.

Back-Plate Manifold for Selector Valves

Manifold controlling selector valve opening via solenoids and pressure regulators.

SELECTING NUMBER OF NOZZLES

Criteria for selecting nozzle quantity, size, and location for proper agent distribution.

Nozzle Coverage

Maximum area coverage for 360° and 180° nozzles.

Nozzle Selection and Placement

Orifice area to pipe area ratios and nozzle configurations.

Nozzle Placement

Guidelines for nozzle orientation, ceiling clearance, and height limitations.

360° Nozzles

Placement requirements for 360° nozzles for maximum coverage.

Multiple Nozzles

Spacing requirements for intersecting discharge patterns.

Reduced Coverage Area

Adjustments for nozzle spacing due to obstructions.

Tee Split Limitations

Table outlining limitations for different tee styles and orientations.

Pipe Sizing

Table for estimating distribution piping size based on flow rate.

Temperature Limitations

Operating, storage, and assumed temperatures for Kidde IGS equipment.

Cylinder Actuation Limitations

Lists maximum cylinders actuated per release unit or discharge delay.

Pressure Actuation Limitations

Limitations for pressure-activated accessories like trips and sirens.

Pressure Trip Limitations

Maximum load specification for pressure trip devices.

Pressure Operated Sirens

Installation and operation of N2 pressure-operated sirens.

CHAPTER 4 INSTALLATION

GENERAL EQUIPMENT INSTALLATION

General instructions for installing Kidde Fire Systems equipment.

Personal Safety

Required Personal Protective Equipment (PPE) for Kidde IGS installation.

General Installation Requirements

Compliance with local standards, practices, and approved drawings.

Electrical Clearance

Minimum clearance requirements from energized electrical equipment.

INSTALLATION PROCESS

Step-by-step general process for installing the system.

TECHNICAL DESCRIPTION

Items to be supplied locally and main system components.

FUNCTIONAL DESCRIPTION

How the system releases Agent, automatic vs. manual release.

System Overview

How cylinders are connected to the manifold and system release mechanisms.

Selector Valve System

Distributing agent to hazards from a common bank using selector valves.

Systems Using Discharge Delays

How discharge delays prevent premature system discharge using nitrogen pilot cylinders.

CYLINDER BANK INSTALLATION

Guidelines for locating and installing cylinder banks.

Typical Floor Load

Tables for calculating floor load based on cylinder bank configuration.

Racking Install Diagrams

Diagrams for planning cylinder racking installation.

Clamp Racking Layouts

Diagrams and dimensions for single-row clamp racking systems.

2 Row Wooden Racking Layouts

Diagrams and dimensions for dual-row wooden racking systems.

Distance Pipe Installation

Use of distance pipe for securing odd numbers of cylinders in wooden brackets.

Cylinder and Valve Installation Diagrams

Diagrams showing cylinder components and typical assemblies.

CYLINDER BANK ASSEMBLY

Procedures for assembling the cylinder bank and securing components.

Securing Manifold

Steps for mounting manifold brackets and securing the manifold to supports.

Manifold Safety Device

Safety device to relieve overpressure in closed pipe sections.

Install Discharge Hoses to Manifold Check Valves

Connecting discharge hoses to manifold check valves after manifold installation.

Securing Single-Row Cylinders

Procedure for securing cylinders in a single row.

Securing Multi-Row Cylinders

Procedure for securing cylinders in multi-row setups.

Positioning Cylinders

Procedure for positioning cylinders in brackets and performing leak tests.

Installing Back-Plate Manifold for Selector Valve Systems

Mounting and connecting the back-plate manifold for systems with selector valves.

Installing Release Units

Procedures for installing release units, including lubrication and leak testing.

Installing Slave Cylinder Gauge Assembly

Steps for installing slave cylinder gauge assemblies and performing leak tests.

Locations for Leak Testing the Valve and Cylinder

Indicates points for leak testing valve and cylinder connections.

Locations for Leak Testing the Release Unit

Indicates points for leak testing release unit connections.

Venting Pressure from the Manifold Burst Discs

Methods for venting agent from burst discs to atmosphere or distribution pipework.

INSTALLATION OF HOSES

Ensuring correct hose installation and avoiding exceeding minimum bend radius.

DISTRIBUTION PIPE & FITTINGS

Installation guidelines for piping and fittings, avoiding restrictions and ensuring support.

Pipe

Requirements for piping material, physical, and chemical characteristics.

Ferrous Piping

Use of black steel or galvanized pipe, and specific material restrictions.

Fittings

Conformance requirements for fittings, including restrictions on Class 150 and cast iron fittings.

Support of Pipes/Manifolds

Guidelines for supporting pipes and manifolds.

Pipe Spans

Table of maximum distances between pipe supports.

Nozzle Supports

Requirements for adequate support of nozzles against reactive forces.

Support Details

Diagrams illustrating various pipe support types and nozzle details.

Installation of Pipes

General practices for pipe installation, including route, fittings, and cleaning.

Grooved Joining

Use of rolled grooved joining and consultation with suppliers.

Threaded Pipe Assemblies

Sealing threaded connections and addressing potential leaks.

TEST OF PIPEWORK

Procedures for blanking, pressurizing, and blowing through pipework.

NOZZLE INSTALLATION

Installing discharge nozzles according to drawings, ensuring correct type and orientation.

PRESSURE TESTING OF PIPEWORK

Recommends pressure testing before cylinder bank assembly.

Precautions

Safety precautions for pneumatic testing involving compressed gas.

Pressure Testing Using Gas

Step-by-step procedure for pressure testing pipework with gas.

SIGNS AND LABELING

Requirements for signs and labels on storage rooms, cylinders, and protected areas.

Storage Room

Signage requirements for the cylinder storage room doors.

Cylinder

Labeling requirements for agent cylinders (instruction, agency, transport).

Selector Valves

Signs or labels for selector valves indicating the protected space.

Protected Enclosure

Signage for access doors to protected areas, including automatic closing.

Warning Alarms

Audible and visual alarms within the protected space.

ELECTRICAL INSTALLATION

Cable routing plans and electrical component details.

Release Unit/Slave Cylinder Gauge Assembly Wiring

Wiring diagram and connection of release units and slave gauge assemblies.

Solenoid Valve, Release And Selection

Recommendations for fitting solenoid release units and cable management.

TYPICAL WIRING DETAILS

Wiring diagrams for solenoid connections to control panels.

PRESSURE OPERATED SWITCHES

Connection and mounting of pressure-operated switches.

PRESSURE OPERATED TRIP

Installation of pressure-operated trip connected to discharge piping.

NITROGEN PILOT CYLINDER ACCESSORIES INSTALLATION

Instructions for installing nitrogen pilot cylinder accessories.

Installation of Nitrogen Pilot Cylinder, P/N WK-877940-000 and Mounting Bracket...

Steps for installing the 108 cu. in. nitrogen pilot cylinder and bracket.

Nitrogen Pilot Cylinder Installation, 1040 cu. in. P/N 90-101040-000

Procedures for installing the 1040 cu. in. pilot cylinder and securing it.

Installation of Flexible Discharge Hose

Connecting discharge hose to piping or manifold.

Installation Of Discharge Head

Attaching discharge head to pilot cylinder valve after hose installation.

Installation of Control Heads to Pilot Cylinders

Installing electric and lever/pressure operated control heads.

Installation of Electric Control Heads to N2 1040 cu. in. Pilot Cylinder

Steps for installing electric control heads and monitors on 1040 cu. in. pilot cylinders.

Installation of Electric Control Head to 108 cu. in. Nitrogen Pilot Cylinder

Steps for installing electric control heads on 108 cu. in. pilot cylinders.

Installation of Lever/Pressure Operated Control Head

Procedure for installing lever/pressure operated control heads.

Installation of Discharge Delay

Instructions for installing discharge delays and setting time units.

Connecting Discharge Delay to the Pressure Regulator and Cylinder Valve

Steps for connecting discharge delay adapters, regulator, and actuation hose.

Pressure Operated Siren

Siren location, connection requirements, and actuation limits.

Sample Siren Setups

Examples of siren operation via pneumatic or electric control.

INSTALLATION OF PRESSURE TRIP

Installation of pressure trip on discharge manifold or piping.

INSTALLATION OF DISCHARGE INDICATOR

Installation of discharge indicator on manifold.

ODORIZER

Location and installation of odorizer assemblies downstream of selector valves.

SELECTOR VALVES

Installation steps for various sizes of selector valves.

1-inch, 1 1/2-inch, and 2-inch Selector Valves

Installation procedures for 1", 1.5", and 2" selector valves.

3 and 4 inch Selector Valves

Installation procedures for 3" and 4" selector valves, including flange connections.

LOCKOUT VALVES

Requirements and wiring diagrams for lockout valves.

MAIN TO RESERVE TRANSFER SWITCH

Wiring diagrams for single and dual solenoid transfer switches.

POST-INSTALLATION PROCEDURES

Inspections and tests to perform after Kidde IGS installation is complete.

Pilot Line Test

Procedure to check the integrity of the complete pilot line arrangement.

CHAPTER 5 OPERATION

INTRODUCTION

Overview of controls and Kidde Fire Systems IGS.

SYSTEM CONTROLS AND INDICATORS

General description of compressed gas agent in cylinders and discharge.

Operating Procedures

Procedures for automatic and manual operation of the system.

Automatic Operation

Evacuation procedures during automatic system operation.

Local Manual Operation (Single Area)

Emergency manual control for single area systems.

Local Manual Operation (Multi Area System)

Emergency manual control for multi-area systems using selector valves.

Post-Fire Operation

Maintenance procedures to be performed after system discharge.

MAIN AND RESERVE SYSTEMS

LOCKOUT VALVES

CYLINDER RECHARGE

CHAPTER 6 MAINTENANCE

INTRODUCTION

Maintenance instructions for Kidde IGS systems and awareness points.

Agent Storage Cylinders

Handling and storage precautions for pressurized agent cylinders.

MAINTENANCE PROCEDURES

Importance of systematic maintenance and recording inspection logs.

PREVENTATIVE MAINTENANCE SCHEDULE

Owner's schedule for weekly and monthly preventative maintenance tasks.

WEEKLY

Weekly maintenance tasks for cylinder pressure and inspections.

Check Kidde IGS System Cylinder Pressure

Verifying cylinder pressure gauges against calibrated devices.

Check Nitrogen Pilot Cylinder Pressure

Checking nitrogen pilot cylinder pressure and recharge criteria.

Hazard and Enclosure Inspection

Inspecting hazard area and enclosure integrity for system performance.

Pipework and Controls Inspection

Visually inspecting pipework and controls for damage.

MONTHLY

Monthly maintenance tasks, including general inspections.

Perform General Inspection

General survey of cylinders and equipment for damage or missing parts.

Inspect Discharge Nozzles

Checking nozzles for dirt, damage, or blockage.

Inspect Pull Stations

Inspecting pull stations for damage, cracks, or dirt.

Inspect Pressure Switches

Checking pressure switches for damage, cracks, or dirt.

Personnel

Checking if operating personnel are trained and authorized.

Inspect Hazard Access

Ensuring hazard areas and components are unobstructed.

Inspect Hoses

Inspecting actuation and discharge hoses for damage and fittings.

Inspect Release Units and Slave Gauge Assemblies

Checking release units and slave gauges for damage, corrosion, and electrical lines.

Inspect Cylinder and Valve Assembly

Inspecting cylinder/valve assemblies for leakage, damage, and burst discs.

Inspect Electric Control Heads on Nitrogen Pilot Cylinders

Inspecting electric control heads for damage, corrosion, dirt, and electrical lines.

Inspect Brackets, Straps, Cradles and Mounting Hardware

Checking mounting hardware for looseness, damage, or corrosion.

SEMI-ANNUAL INSPECTION PROCEDURE

Semi-annual inspection tasks including lockout valves and selector valve actuators.

System Lockout Valve (if Fitted)

Manually operating the ball valve and observing the micro-switch.

Actuator on Selector Valve

Operating the valve manually using the emergency handle.

Distribution Pipe Work and Nozzles

Visually inspecting pipe work and nozzles for damage or obstructions.

Protected Room

Inspecting the protected room for changes affecting system performance.

Test Discharge Pressure Switches

Testing discharge pressure switches semi-annually for proper operation.

Test Release Units

Semi-annual testing of release units without full agent discharge.

Control Head Test for Nitrogen Pilot Cylinders

Semi-annual testing of control heads on nitrogen pilot cylinders.

Electric Control Head Test for Nitrogen Pilot Cylinders

Testing electric control heads without discharging pilot cylinders.

Lever Operated Control Head Test for Nitrogen Pilot Cylinders

Semi-annual testing of lever operated control heads.

Lever/Pressure Operated Control Head Test for Nitrogen Pilot Cylinders

Semi-annual testing of lever/pressure operated control heads.

Inspect Flexible Hoses

Annual examination of system hoses for damage.

Verify Odorizer Assembly

Checks for the odorizer assembly, including burst disc integrity.

ANNUAL INSPECTION PROCEDURE

Annual inspection tasks beyond semi-annual checks.

Check Kidde IGS System Cylinder Pressure Gauges

Annual comparison of system gauges against a calibrated device.

INSPECTION PROCEDURES-2 YEAR

Procedures to be performed every two years.

Distribution Piping Blow Out

Procedures for blowing out distribution piping to remove obstructions.

INSPECTION PROCEDURES- 5 YEAR (CFR)

Procedures for cylinders subject to Code of Federal Regulations every 5 years.

Inspection and Retest Procedures for Kidde IGS System UN Specification Cylinders

Inspection and retest requirements for UN specification cylinders.

INSPECTION PROCEDURES- 10 YEAR (EU)

Procedures for EU approved cylinders every 10 years.

Retest Procedures for TPED Specification EU Cylinders

Retest procedures for TPED specification EU cylinders, including valve replacement.

SERVICE

Procedures for cleaning, nozzle service, and repairs.

Cleaning

Methods for cleaning metallic and non-metallic parts.

Nozzle Service

Procedures for cleaning and inspecting discharge nozzles.

Repairs

Replacing damaged parts and cylinder recharge criteria.

REMOVING A KIDDE IGS CYLINDER

Step-by-step instructions for removing a Kidde IGS cylinder.

Reinstalling a Kidde IGS Cylinder

Procedure for reinstalling a Kidde IGS cylinder in reverse order of removal.

CHAPTER 7 POST-DISCHARGE MAINTENANCE

INTRODUCTION

Information for post-discharge maintenance procedures.

AFTER SYSTEM DISCHARGE

Returning the system to operational mode and required technician involvement.

Cylinder Replacement

Procedures for replacing used or low-pressure agent cylinders.

RE-INSTALLING RELEASE UNITS

Procedure for re-installing release units after service or discharge.

RE-INSTALLING SLAVE CYLINDER GAUGE ASSEMBLIES

Re-installation of slave cylinder gauge assemblies, including O-ring replacement.

RECHARGING KIDDE IGS SYSTEM CYLINDERS

Contacting Kidde Fire Systems or authorized distributor for cylinder service.

NITROGEN PILOT CYLINDER SERVICE AND MAINTENANCE

Service and maintenance for nitrogen pilot cylinders.

Nitrogen Pilot Cylinder Hydrostatic Pressure Test

Hydrostatic test requirements for nitrogen pilot cylinders.

Pilot Cylinder Removal

Procedures for removing pilot cylinders when expended or low on pressure.

Nitrogen Pilot Cylinder Recharge

Steps for recharging nitrogen pilot cylinders, including adapter and pressure monitoring.

Nitrogen Cylinder I-Valve Inspection and Services

Inspection and servicing of the Nitrogen I-Valve on 1040 cu. in. pilot cylinders.

Valve Disassembly

Step-by-step procedure for disassembling the I-Valve.

Nitrogen Cylinder I-Valve Assembly

Assembling the valve after inspection, including gasket replacement.

Safety Disc Replacement

Procedure for replacing the safety disc and washer.

Plain Nut Discharge Head Inspection and Service

Inspection and servicing of components in the plain nut discharge head assembly.

CHAPTER 8 PARTS LIST

INTRODUCTION AND PARTS LIST

Overview of the parts list, covering agent cylinders, release units, etc.

AGENT AND CYLINDER PART NUMBER

Tables for agent and cylinder part number combinations.

RELEASE UNITS

Lists part numbers for Kidde IGS release units and service kits.

SLAVE CYLINDER GAUGE ASSEMBLIES

Lists part numbers for slave cylinder gauge assemblies.

QUICK CONNECT CABLES

Lists part numbers for Kidde IGS quick connect cables.

DISCHARGE ACCESSORIES

Lists part numbers for discharge hoses, safety devices, gauges, and signs.

SELECTOR VALVES

Lists part numbers for Kidde IGS selector valves and back-plate manifolds.

LOCKOUT VALVES

Lists part numbers for Kidde IGS lockout valves.

DISCHARGE NOZZLES

Lists NPT and BSP nozzle part numbers by type and orifice size.

Listed 360 Degree Nozzles

Offers 360 degree nozzles in brass for NPT and BSP piping.

Listed 180 Degree Nozzles

Offers 180 degree nozzles in brass for NPT and BSP piping.

DISCHARGE DELAY, SIREN, AND ASSOCIATED ACCESSORIES

Lists part numbers for discharge delay kits, sirens, and related accessories.

FILL ADAPTERS

Lists part numbers for Kidde IGS fill adapter assemblies and O-rings.

MANIFOLD EQUIPMENT

Lists part numbers for manifolds, couplings, end caps, adapters, and brackets.

CYLINDER RACKING KITS

Lists part numbers for Unistrut wall brackets, clamping bars, wooden spacers, and distance pipes.

APPENDIX A SAFETY DATA SHEETS

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