KITO CX005 User Manual

35
Troubleshooting
Symptom Cause Action
Cannot lift load.
The Pawl sounds weak
or irregularly.
• The Ratchet Disc is assembled with
its wrong side tting, as shown in the
gure.
Reassemble the Pawl and Ratchet Disc to
ensure they engage correctly.
The Pawl makes no
sounds.
• The Pawl is wrongly assembled
upside down, as shown in the gure.
Reassemble the Pawl in the correct direction.
• The Pawl Shaft and Pawl clogged with
dust or rust caused by a long-term
negligent maintenance may make
poor contact for the Pawl and Ratchet
Disc.
Perform periodic disassembly and inspection
to remove dust and rust.
Replace if found rusty signicantly.
Any irregularities such as rust may deteriorate
Pawl Spring. Replace if found rusty.
Cannot operate
manually.
• The positions of the "O" and "V" marks
on Gear #2 are not set correctly.
Reassemble Gears correctly.
When reassembly is completed, be sure to
perform an operational test and check that
the hoist operates smoothly.
* Assemble Gear #2 with the "O" and "V"
marks set around the Pinion as shown in
the gure.
• The Load Chain is installed as twisted
or tangled, and is caught between the
Chain Guide and Load Sheave.
Reassemble the Load Chain correctly, being
careful not to assemble it twisted or tangled.
(Refer to separate Disassembly/reassembly
Manual.)
Cannot lift the rated
load or less.
• Fault of Overload Limiter (OLL:
a device to prevent an excessive
overload) due to frequent lifting of an
excessive overload.
Stop using the Chain Hoist. Replace the
Hand Wheel Assembly.
Lift the rated load or less and avoid frequent
use of overload limiter.
• Cam Guide contacts the inner upper
left corner of the Hand Wheel.
Reassemble properly. (Refer to separate
Disassembly/reassembly Manual.)
Lifting up failure
Checking sounds from the hoist is a critical inspection point. Note the operating sound of the Chain Hoist.
•
For lifting, the Chain Hoist makes clicking sounds.
•
For lowering, the Chain Hoist does not make clicking sounds.
Pawl
Rachet Disc
Pawl
Rachet Disc
(Continued on the following page)
Pinion
Gear #2Gear #2

KITO CX005 Specifications

General

Brand	KITO
Model	CX005
Category	Chain Hoists
Language	English